Z purlin roll forming machine in Egypt

1. Machine Specifications

• Material Thickness: 1.5mm - 3.0mm (compatible with common structural steel requirements in Egypt)
• Material Width: 120mm - 300mm
• Forming Speed: 10 - 20 meters per minute
• Power Supply: 380V, 50Hz, 3 Phase (option for 220V available)
• Hydraulic Station Power: 7.5 KW
• Forming Motor Power: 11 KW
• Main Shaft Diameter: 70mm, hardened and ground for durability

2. Rollers

• Material: High-grade Cr12 steel, heat-treated for longer lifespan
• Roller Stations: Approximately 16-20 stations, depending on desired purlin profile range
• Adjustable Rollers: Manual or hydraulic adjustment to switch between purlin sizes quickly

3. Cutting System

• Cutting Type: Hydraulic/servo motor cutting with a PLC-controlled system for precision
• Blade Material: Cr12Mov steel, heat-treated for durability
• Cutting Tolerance: ±1.5mm

4. Control System

• Controller Type: PLC control with touch screen interface (Mitsubishi or Siemens recommended)
• Language Options: English and Arabic, for ease of use by local operators
• Safety Features: Emergency stop and overload protection

5. Profile Adjustment

• Profile Range: Z purlin sizes from 80mm to 300mm web width
• Adjustment Mechanism: Manual screw or hydraulic, allowing quick size changeovers

6. Additional Features

• Rust-Resistant Coating: Important for durability in the Egyptian climate
• Dust Protection Covering: Protects internal components from environmental dust
• Automatic Lubrication System: Ensures smooth operation and reduces maintenance frequency

7. Machine Dimensions and Weight

• Dimensions: Approx. 9m (L) x 1.2m (W) x 1.5m (H)
• Weight: 9 - 11 tons (dependent on specifications)

8. After-Sales Support Options

• Local Training and Installation Support: Helps with smooth setup and operation.
• Warranty: 1-2 years on main components, excluding wear parts.
• Spare Parts Availability: Essential parts should be locally available or easy to ship to ensure minimal downtime.

For the Egyptian market, a Z Purlin Roll Forming Machine can be optimized to meet local requirements and operational needs. Here are key considerations and specifications to make the machine more appealing and effective for buyers in Egypt:

1. Versatility in Profile Adjustments: Since Egyptian construction often requires different Z purlin sizes (typically ranging from 80mm to 300mm), a machine with easy profile adjustment options (manual or hydraulic) would be beneficial. This flexibility allows the machine to handle multiple Z purlin sizes without significant downtime.
2. Power Supply Compatibility: In Egypt, the standard power supply is 220V/380V, 50Hz, so the machine should be compatible with these requirements. Alternatively, offering options for voltage adjustments can cater to different industrial settings within the region.
3. Material Compatibility: Egyptian construction projects typically use galvanized steel, high-strength steel, or aluminum. Ensure that the machine can handle these materials with various thicknesses (usually between 1.5mm and 3mm) while maintaining structural integrity.
4. Production Speed: For competitive advantage, a machine with a forming speed of 10-20 meters per minute would be optimal. Egyptian markets may also value machines with lower energy consumption to reduce operational costs.
5. Durability and Low Maintenance: The Egyptian climate can be harsh, especially with high temperatures and dust. Roll forming machines with rust-resistant and dust-proof features will appeal to Egyptian buyers, ensuring long-lasting performance in these conditions.

Additional Features for the Egyptian Market

• Hydraulic or Servo Motor Cutting: Ensures precise cutting for various Z purlin lengths and improves efficiency.
• User-Friendly Controls: Machines with touch-screen PLC control systems allow for easy programming and adjustments, appealing to operators in Egypt who prioritize ease of use.
• Space-Saving Design: Compact machine designs are preferable in markets where floor space can be a limitation.

Benefits for the Egyptian Market

1. Reduced Material Waste: Efficient machines with precise roll forming reduce material waste, which is crucial for cost-effectiveness.
2. Improved Construction Efficiency: With faster production speeds, the construction sector benefits from quicker project turnarounds.
3. Local Support and Customization: Offering after-sales support, training, and the possibility for customized machine configurations will increase trust and preference among Egyptian buyers.