The Z Purlin Roll Forming Machine is a specialized piece of equipment designed for manufacturing Z-shaped purlins, which are essential structural components used in building construction, particularly for roofing and wall support. The machine transforms metal coils into precise Z profiles, offering high efficiency, accuracy, and customization to meet the construction industry's diverse needs.

Z purlins are widely utilized in Tunisia due to their lightweight structure, durability, and cost-effectiveness in creating strong frameworks for warehouses, industrial facilities, and commercial buildings.

Machine Specifications

The Z Purlin Roll Forming Machine is equipped with advanced technology for efficient and precise manufacturing:

1. Raw Material:
   • Material Type: Galvanized steel, hot-rolled steel, or cold-rolled steel
   • Material Thickness: 1.5–3.0 mm
   • Material Width: Varies based on required profile
2. Machine Components:
   • Rollers: High-grade steel (usually GCr15), hardened and polished for longevity
   • Cutting System: Hydraulic cutting for clean and burr-free cuts
   • Punching System: Hydraulic punching with customizable hole sizes and patterns
   • Motor: Servo motor for high precision and energy efficiency
   • PLC System: User-friendly touchscreen control for operation and programming
3. Profile Specifications:
   • Width: Customizable based on client requirements
   • Height: Adjustable from 80–300 mm
   • Flange Width: 40–80 mm
   • Lip Size: 10–20 mm
4. Machine Speed:
   • Production Speed: 15–30 meters per minute
5. Power Requirements:
   • Voltage: 380V/50Hz (can be adapted for Tunisia's power standards)
   • Total Power: Approx. 15–25 kW
6. Dimensions:
   • Length: 8–12 meters (varies based on configuration)
   • Weight: Approx. 8–12 tons
7. Optional Features:
   • Automatic stacker for collecting finished purlins
   • Remote PLC monitoring system
   • Hydraulic uncoiler for efficient coil feeding

Advantages of Z Purlin Roll Forming Machines

• Customization: Easily adjustable to produce different sizes of Z profiles.
• High Precision: Ensures accurate dimensions and consistent quality.
• Efficiency: High-speed operation reduces production time.
• Cost-Effectiveness: Minimizes material waste with precise cutting and punching.
• Durability: Built with robust materials for long-lasting performance.

Z Purlin Applications in Tunisia

Z purlins are extensively used in the following areas:

• Warehouses and storage facilities
• Industrial buildings and factories
• Commercial buildings
• Agricultural structures such as barns and greenhouses

Question and Answer Section

Q1. Can the Z Purlin Roll Forming Machine produce multiple sizes of Z profiles?
A: Yes, the machine is adjustable to produce various Z profile sizes, making it highly versatile for different construction needs.

Q2. What is the average production speed of the machine?
A: The machine can produce at a speed of 15–30 meters per minute, depending on material thickness and profile size.

Q3. Is the machine compatible with Tunisia’s power supply standards?
A: Yes, the machine’s voltage and frequency can be adapted to meet Tunisia’s power requirements (typically 380V/50Hz).

Q4. What materials can be used with this machine?
A: The Z Purlin Roll Forming Machine works with galvanized steel, hot-rolled steel, and cold-rolled steel, with thicknesses ranging from 1.5–3.0 mm.

Q5. Are there any additional accessories available?
A: Yes, optional accessories include automatic stackers, remote PLC monitoring systems, and hydraulic uncoilers for improved efficiency.

Q6. What maintenance is required for the Z Purlin Roll Forming Machine?
A: Regular maintenance includes lubricating moving parts, checking the rollers for wear, and ensuring the PLC system and electrical components are functioning properly.

Q7. How long does installation and setup take?
A: Installation and setup typically take 2–4 days, depending on the machine configuration and site conditions.

Q8. Is operator training available?
A: Yes, training can be provided to ensure operators are well-versed in machine operation and safety protocols.