Introduction — Why Compliance & Safety Matter More Than Ever

Roll forming machines are powerful industrial systems involving motors, hydraulics, VFDs, cutters, and high-speed moving parts. Without proper safety checks and compliance documentation, factories face:

• Unplanned downtime

• Electrical hazards

• Injuries on the shop floor

• Insurance claim rejections

• Fines for non-compliance

• Equipment seizures during audits

Machine Matcher provides complete compliance & safety services to ensure your machine meets all electrical and operational safety requirements — whether it’s new, used, imported, or modified.

Below is the full breakdown of the compliance services available for roll forming machinery.

1. Electrical Safety Audit

A full top-to-bottom audit of the machine’s electrical systems, including:

What We Inspect

• Panel wiring

• Breaker sizes & segregation

• Motor protection settings

• VFD configuration

• Grounding & bonding

• Safety relay logic

• Sensor wiring integrity

• 24VDC distribution

• Emergency stop performance

• Cabinet heat levels

What You Receive

• A detailed written report

• Risk classification (critical / high / medium / low)

• Immediate safety recommendations

• Compliance checklist for your country

This audit is required for CE, UKCA, UL, and OSHA-aligned operations.

2. Lockout / Tagout (LOTO) Documentation

Proper LOTO procedures prevent accidental machine start-up during servicing — a key requirement in many regions.

Included in Our LOTO Package

• Machine-specific lockout steps

• Main disconnection points

• Hydraulic isolation procedure

• Pneumatic isolation procedure

• Electrical cabinet access rules

• Visual tagging system

• Printable lockout sheets for operators

LOTO protects maintenance teams from severe electrical and mechanical injuries.

3. Earthing / Grounding Tests

Poor grounding is the #1 cause of:

• Sensor instability

• Encoder drift

• VFD noise

• Random PLC faults

• Electric shock hazard

We Test

• Frame bonding resistance

• Decoiler grounding

• Run-out table grounding

• Motor frame resistance

• PE bar continuity

• Single-point earthing design

• Compliance with IEC/UL grounding values

You Receive

• Full grounding test report

• Recommended upgrades

• Improved signal stability and machine safety

4. Panel Labelling (Safety & Wiring Labels)

Most imported machines have poor or missing labels.
We bring the panel up to international labelling standards.

We Add / Replace:

• Breaker labels

• Relay and contactor labels

• Terminal block numbering

• Wire ferrule numbers

• Safety warning labels

• Emergency stop signage

• Machine data plate (voltage, power, current, fault level)

Proper labelling reduces troubleshooting time by 40–50% and improves safety for all technicians.

5. Cable Management Review

Messy or unsafe wiring increases electrical noise, creates shorts, and causes premature failures.

We Check:

• Loose cables

• Exposed conductors

• Improper shielding

• Motor cable routing

• Encoder cable separation

• Tight bend radius

• Overloaded trunking

• Missing ferrules

• Incorrect cable glands

You Receive:

• Cable routing map

• Recommendations for rewiring

• Safety risk analysis

• Noise and interference reduction plan

Clean wiring = stable machine performance.

6. Emergency Stop & Interlock Testing

Your E-stop system must be dual-channel category 3/4 for CE/UKCA/OSHA.
Most cheap machines are not.

We Test:

• Safety relay operation

• Dual-channel E-stop loop integrity

• Guard switch interlocks

• Shear & cut-off areas

• Cabinet door interlocks

• Decoiler pinch-area switches

• Feedback loop monitoring

Results You Get

• Fault summary

• Safety pass/fail report

• Required corrective actions

• Recommendations for full safety-circuit rewiring if needed

This is one of the most important safety services we provide.

7. Compliance to Regional Standards (CE, UL, UKCA)

Machine Matcher ensures compliance for:

CE (Europe)

• Low Voltage Directive (LVD)

• Machinery Directive

• EMC Directive

• Safety relays & hardware

• Electrical documentation

UL (United States)

• UL508A panel requirements

• NFPA79 industrial machinery electrical standard

• NEC compliance

• Grounding & GFCI requirements

UKCA (United Kingdom)

• Post-Brexit compliance

• Updated safety markings

• Technical file review

• Risk assessment updates

What You Receive

• Compliance checklist

• Upgrade recommendations

• Safety file documentation

• Test results and certificates

We can also upgrade machines to meet the required standards (rewiring, breaker changes, safety relay installation).

Conclusion — Safe Machines, Legal Machines, Zero Downtime

Machine Matcher’s Compliance & Safety Services ensure your roll forming line is:

• Safe

• Reliable

• Legally compliant

• Easy to maintain

• Ready for audits & inspections

Whether you run a roofing panel line, purlin machine, decking line, or flashing roll former — these safety standards apply to all.

Keep your machines compliant, safe, and fully certified.
Book a compliance audit today.

Machine Matcher now offers full electrical technician services for roll forming machines — including diagnostics, rewiring, testing, encoder calibration, PLC programming, electrical audits, and preventive maintenance.
We support all machine types and all global regions.
Contact us today for immediate technical assistance or to schedule a full electrical inspection at your factory.

Looking for the right roll forming machine or expert guidance on your next project? Machine Matcher is here to help. Our global team provides 24/7 technical support, expert advice, and guidance on machine selection, setup, and maintenance—ensuring your operations run smoothly from day one.

With team members based worldwide—including the UK, USA, Middle East, and beyond—we are equipped to assist buyers across the globe. Whether you’re sourcing a single machine or upgrading an entire production line, our experts are ready to provide tailored solutions and support every step of the way.

Get in touch now and let Machine Matcher help you find the perfect roll forming machine for your business.

United Kingdom (Main Office)
Phone: +44 20 335 56554

United States
Phone: +1 407 559 7948

Mobile / WhatsApp: +44 7816 972935

Email: [email protected]