0.6″ Form Deck roll forming machine USA

Condition
New
Listing ID
50592
Location
United States

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The 0.6″ Form Deck Roll Forming Machine is an essential piece of equipment for the construction industry in the United States, particularly in structural and commercial building applications. It is designed to manufacture 0.6-inch form deck panels, commonly used for flooring and roofing systems. This machine ensures high-speed, precision forming of metal sheets into corrugated profiles that enhance the strength and load-bearing capacity of structures.

Form deck profiles are widely used in multi-story buildings, bridges, and mezzanines, providing a durable and cost-effective solution for supporting concrete slabs. The 0.6″ Form Deck Roll Forming Machine offers efficiency, reliability, and customization options to meet the diverse demands of the U.S. market.

Machine Description

The 0.6″ Form Deck Roll Forming Machine is built for heavy-duty production with a robust design and high-performance components. It is capable of processing various steel coils with thicknesses ranging from 18-gauge to 24-gauge, making it suitable for different load-bearing applications.

This roll forming machine comes with a chain drive or gearbox system, ensuring smooth and consistent operation. It is powered by a 32 HP motor and runs on a 480V, 3-phase, 60Hz electrical system, which is standard in the United States.

The 28-station roll forming process allows precise shaping of steel coils into the desired 0.6-inch form deck profile. Additionally, the hydraulic shear cutting system ensures clean and accurate cuts with minimal waste.

The machine is designed with an optional safety cover for enhanced worker protection. Emergency stop (E-Stop) buttons are strategically placed to improve workplace safety and comply with OSHA regulations.

Machine Specifications

SpecificationDetails
Material Thickness18-gauge to 24-gauge steel
Machine Weight20 tons
Machine Footprint85 feet
Main Power Supply480V, 3-phase, 60Hz
Motor Power32 HP
Gearbox SystemChain Drive / Gearbox
Number of Stations28
Cutting SystemHydraulic Shear
Safety FeaturesOptional Safety Covers, E-Stops

Key Features and Benefits

1. High Production Efficiency

  • The 28-station roll forming system ensures consistent and precise deck panel formation.
  • Capable of handling 18g - 24g material thickness, making it suitable for various applications.

2. Durable and Heavy-Duty Design

  • The machine weighs 20 tons, offering stability and longevity.
  • Built for high-volume production with gearbox or chain drive options.

3. Precision Cutting with Hydraulic Shear

  • Equipped with a hydraulic shear cutting system for precise cuts and reduced material waste.
  • Ensures uniform deck panel sizes, reducing the need for secondary processing.

4. Standardized Power Supply

  • Uses 480V, 3-phase, 60Hz power, which aligns with U.S. industrial power requirements.

5. Safety and Compliance

  • Designed with optional safety covers to protect operators.
  • Features E-Stops for emergency shutdown, enhancing workplace safety.

Applications of 0.6″ Form Deck Panels

The 0.6″ form deck panels produced by this roll forming machine are widely used in various structural applications, including:

  • Multi-Story Buildings – Provides strong support for concrete slabs in high-rise construction.
  • Bridges and Infrastructure Projects – Used as permanent or temporary formwork.
  • Mezzanines and Industrial Flooring – Enhances structural integrity for industrial applications.
  • Roofing Systems – Supports insulation and waterproofing layers in large-scale roofing projects.

Frequently Asked Questions (FAQs)

1. What materials can the 0.6″ Form Deck Roll Forming Machine process?

The machine is designed to handle 18-gauge to 24-gauge steel coils, which are commonly used for structural decking applications.

2. What is the production speed of the machine?

Production speed depends on factors such as material thickness and machine settings. Generally, this machine can produce high-quality form deck panels at an industrial pace.

3. Does the machine come with a safety system?

Yes, the machine features E-Stops for emergency shutdown and has optional safety covers to ensure operator protection.

4. What is the power requirement for the machine?

The machine operates on 480V, 3-phase, 60Hz, which is the standard power supply in the United States.

5. How long does it take to set up and install the machine?

Installation time varies, but typically, setup and calibration take 1-2 weeks, depending on site conditions and operator training.

6. Can the machine be customized?

Yes, customization options are available for profile design, safety features, and additional automation systems such as stackers and coil handling equipment.

7. How is the cutting process handled?

The machine is equipped with a hydraulic shear cutting system, ensuring clean and precise cuts with minimal material waste.

8. What type of maintenance is required for this machine?

Regular maintenance includes:

  • Lubricating the gearbox and chain drive
  • Checking hydraulic fluid levels
  • Inspecting and replacing worn-out rollers
  • Ensuring safety features are operational

9. What industries use 0.6″ Form Deck Panels?

Industries that commonly use these panels include construction, infrastructure, industrial buildings, and commercial roofing.

10. Can this machine be shipped within the USA?

Yes, the machine can be delivered anywhere within the USA, with installation and training services available upon request.

Conclusion

The 0.6″ Form Deck Roll Forming Machine is a crucial asset for U.S. construction and metal fabrication businesses. With its robust design, high precision, and advanced safety features, this machine is ideal for producing high-quality form deck panels. Whether for commercial buildings, infrastructure, or industrial projects, this machine ensures efficient production with long-term reliability.

If you are interested in purchasing this machine, feel free to contact us for a quote or request a customized solution for your business.

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