Roll Forming Machines in the USA

Machine Matcher delivers, services, and supports roll forming machines across the United States, helping manufacturers, roofing companies, and metal fabrication businesses increase productivity and reliability in all 50 states.
We supply new, custom-built roll forming machines designed for U.S. electrical standards (480 V, 60 Hz, 3-phase), and we also provide complete roll forming machine repair, troubleshooting, maintenance, and 24/7 remote technical support to keep your line running with minimal downtime.

Our dedicated U.S. support network includes on-site technicians, nationwide service partners, predictive maintenance programs, and a global remote diagnostics team ready to connect to your PLC system at any time — day or night.

Key Industries Using Roll Forming Machines in the USA

Roll forming plays a critical role in America’s construction, manufacturing, and infrastructure sectors, including:

• Metal Roofing & Cladding – PBR, R-panel, corrugated, and standing seam systems for commercial and residential projects.
• Steel Framing & Structural Fabrication – C/Z purlins, studs, tracks, and structural channels.
• Infrastructure & Transportation – Guardrails, highway barriers, bridge decking, and trailer components.
• Energy & Renewable Projects – Solar mounting profiles, cable trays, and racking systems.
• Automotive & Trailer Manufacturing – Precision tubing, channel sections, and formed components.

Machine Matcher supports both new production lines and existing machine upgrades across these sectors.

Most Popular Roll Forming Machines in the USA

1. PBR / R-Panel Roll Forming Machines – The most widely used American roofing profile.
2. Corrugated Roof Panel Machines – Popular in agriculture, residential roofing, and barn construction.
3. Standing Seam Roll Forming Machines – For concealed-fastener, high-performance roofing.
4. C/Z Purlin Roll Forming Machines – For steel framing and industrial building systems.
5. Metal Deck Roll Forming Machines – For composite floor decking.
6. Trim & Flashing Machines – For base trim, rake trim, ridge cap, gutters, jamb trim, and more.
7. Stud & Track Roll Forming Machines – For light-gauge steel framing production.

Machines are available with servo feeding, flying shear cutting, full punching and notching automation, and production speeds up to 45 m/min.

USA Power Supply & Standards

All roll forming machines are configured for:

• 480 V, 60 Hz, 3-Phase (U.S. industrial standard)
• UL-compliant electrical components
• OSHA-compliant safety systems
• 110–220 V single-phase for auxiliary circuits

This ensures full compatibility with American factories, distribution centers, and metal fabrication workshops.

Repair, Maintenance & 24/7 Remote Technical Support

Machine Matcher provides one of the most comprehensive roll forming machine support programs in the United States, including:

24/7 Remote Technical Support

Our global engineering team connects directly to your PLC system for:

• Real-time diagnostics
• Fault code analysis
• Electrical troubleshooting
• Parameter adjustments
• Production optimization

This service dramatically reduces downtime and avoids unnecessary service visits.

On-Site Roll Forming Technicians Nationwide

We dispatch trained technicians for:

• Electrical and mechanical repairs
• Encoder recalibration
• Hydraulic system tuning
• Full machine inspections
• Rewiring and control-panel upgrades

Preventative Maintenance Programs

Keep your machine running safely with:

• Scheduled inspections
• Wear-part monitoring
• Early failure detection
• Motor, gearbox, and hydraulic health checks
• Preventive service reports

Full Machine Re-Wiring & System Upgrades

Including:

• PLC replacements
• Control-panel modernization
• Servo and VFD upgrades
• Safety system enhancements
• Electrical insulation and testing

Machine Matcher supports all brands and models, regardless of where the machine was purchased.

Profiles and Materials

We supply machines for every major U.S. building profile, including:

• PBR, R-Panel, AG Panel, U Panel
• Corrugated and Standing Seam
• C and Z Purlins
• Ridge Cap, J Trim, Drip Edge, Gutter, Fascia, Soffit
• Metal Decking (B-Deck, N-Deck, Form Deck)
• Stud & Track (25–97 mm)

Supported materials include:
Galvanized Steel (G40–G90), Galvalume, Aluminum, Pre-painted Coil, and high-strength steels up to 80 ksi (550 MPa).

Delivery, Installation & U.S. Coverage

Machine Matcher can help manage Delivery, Installation across the USA.
We install machines in:
Texas, Florida, California, Georgia, Ohio, North Carolina, Pennsylvania, New York, and all other regions.

Installation includes:

• Mechanical alignment
• Electrical connection
• PLC setup
• Operator training
• Test production run

Every machine is delivered fully assembled, tested, and production-ready.

Why Choose Machine Matcher in the USA

• 100% new, custom-built machines
• Nationwide repair & maintenance service
• 24/7 remote technical support team
• Full control-panel rewiring & upgrades
• Predictive maintenance programs
• Spare parts shipped from U.S. warehouses
• Backed by UK, USA, and Middle East engineering teams

Machine Matcher supports companies across all 50 states, ensuring reliable roll forming performance and rapid technical assistance.

Contact Machine Matcher

United Kingdom (Main Office)
Phone: +44 20 335 56554

United States
Phone: +1 407 559 7948

Mobile / WhatsApp: +44 7816 972935

Email: [email protected]

All machines are engineered to your profile, installed by certified technicians, and supported for life through Machine Matcher’s global engineering network.