1.0″ Form Deck roll forming machine USA

The 1.0″ Form Deck Roll Forming Machine is a high-performance industrial machine designed for producing structural metal decking panels commonly used in commercial and industrial construction. It efficiently forms 1.0″ deep metal deck profiles, which provide structural support for concrete floors and roofing applications.

Manufactured with robust engineering, this machine is suitable for high-speed production while maintaining precision and reliability. Its hydraulic shear cutting system ensures clean and accurate cuts, making it an ideal choice for steel deck manufacturers across the USA.

Equipped with advanced automation and safety features, this roll forming machine enhances productivity while maintaining operator safety. Its optional safety covers and emergency stop (E-Stop) features provide an added layer of protection.

Applications of the 1.0″ Form Deck Roll Forming Machine

This roll forming machine is used to produce steel form decks that are widely applied in:

• Multi-story buildings
• Bridges and highways
• Roofing structures
• Concrete flooring reinforcements
• Industrial mezzanines

Machine Specifications for the USA Market

Key Features of the 1.0″ Form Deck Roll Forming Machine

• High-Speed Production: Designed for continuous operation to meet high-demand production lines.
• Heavy-Duty Build: The machine's 20-ton weight ensures durability and long-term performance.
• Precision Forming: With 28 forming stations, the machine ensures accurate deck profile formation.
• Powerful Performance: Equipped with a 32 HP motor and chain drive/gearbox system for smooth power transmission.
• Hydraulic Shear Cutting: Provides clean and burr-free cuts, minimizing material waste.
• Safety Enhancements: Comes with E-Stops and optional safety covers to protect operators.
• Compact Footprint: Despite being 85 feet long, it is designed to fit efficiently within manufacturing facilities.

Why Choose This Machine for the USA Market?

• Power Compatibility: It is optimized for 480V – 3Ph – 60Hz power supply, which is the standard industrial voltage in the USA.
• Heavy-Duty Construction: Built to withstand long operational hours while maintaining consistent output quality.
• Compliance with Industry Standards: Meets American construction and metal decking requirements.

Q&A Section: 1.0″ Form Deck Roll Forming Machine

1. What materials can this roll forming machine process?

The machine can process steel coils with thicknesses ranging from 18-gauge to 24-gauge, commonly used in structural decking applications.

2. How fast does this machine produce form deck panels?

The exact speed depends on the coil thickness, material strength, and production settings, but it is designed for high-speed continuous production in commercial manufacturing.

3. Does the machine come with safety features?

Yes, the machine is equipped with Emergency Stops (E-Stops) for immediate shutdown in case of an emergency. Additionally, safety covers are available as optional add-ons.

4. What is the power requirement for this machine?

It requires a 480V, 3-phase, 60Hz power supply, which is standard for industrial machinery in the USA.

5. What type of cutting system does this machine use?

The machine uses a hydraulic shear cutting system, ensuring clean, precise cuts without material deformation.

6. What is the weight and size of the machine?

The machine weighs 20 tons and has a footprint of 85 feet, making it a large but stable roll forming system for industrial use.

7. What industries use the 1.0″ Form Deck produced by this machine?

The 1.0″ Form Deck is widely used in:

• Commercial construction
• Industrial mezzanines
• Bridges and infrastructure projects
• Roofing systems
• Concrete floor reinforcement

8. How is the machine maintained?

Regular lubrication of moving parts, cleaning of the hydraulic system, and checking gearboxes and chain drives ensure long-term performance. It is also recommended to inspect the forming rollers for wear and tear.

9. What kind of drive system does this machine use?

It operates on a chain drive or gearbox system, depending on the configuration. Both provide reliable torque transmission for heavy-duty roll forming operations.

10. Can this machine be customized for different deck profiles?

Yes, manufacturers can customize the roller stations and cutting system to produce different form deck profiles based on specific project needs.

Conclusion

The 1.0″ Form Deck Roll Forming Machine is a powerful, industrial-grade machine designed for high-volume production of structural metal decking. With advanced automation, hydraulic cutting, and safety features, it is an ideal choice for USA-based metal fabrication businesses.

For businesses looking to scale their deck panel production, this machine offers precision, durability, and efficiency, making it a valuable asset in the construction and infrastructure industry.