1 1/2 hat channel roll forming machine USA

The 1 1/2 Hat Channel Roll Forming Machine is an advanced piece of equipment designed for the precise and efficient production of hat channel profiles commonly used in light steel framing and concealed grid gypsum ceilings. This machine is tailored to meet the specific requirements of the USA market, ensuring compliance with local standards and industry needs. It is a robust solution for manufacturers producing lightweight structural components.

Machine Description

This roll forming machine is engineered for high performance and durability. It is capable of producing hat channels with exceptional accuracy and consistency, making it a valuable investment for manufacturers specializing in construction materials. The machine is equipped with a programmable control system, allowing users to customize the length and quantity of profiles for maximum efficiency.

The machine features a chain drive system for reliable operation and is constructed using premium materials to ensure long-term use. Its compact design allows for easy installation in various manufacturing environments, making it an ideal choice for factories in the USA.

Specifications

• Total Power: 18 kW
• Speed: 16–18 m/min
• Dimension (L × W × H): (8–17) × (1.2–1.6) × 1.6 m
• Roller Station: 14–20 stations
• Material Thickness: 1.0–3.0 mm (G300–G550 grade steel)
• Control Panel: Programmable settings for profile length and quantity; modes include automatic and manual.
• Drive Type: Chain drive with 1" sprocket chain gear drive.
• Material of Rollers: High-grade No. 45 forged steel.
• Thickness of Feeding Material: 0.3–0.8 mm

Profile Applications

The 1 1/2 Hat Channel Roll Forming Machine produces profiles that are widely used in metal framings for concealed grid gypsum ceilings. These profiles include:

1. Furring Channels
2. Carrying Channels
3. Studs
4. Tracks
5. Wall Angles
6. Main Frame Channels

These profiles are integral to lightweight structures and provide excellent support and durability for ceiling systems.

Additional Features

Forming System

• Roller Material: High-grade No. 45 forged steel ensures durability and high precision.
• Roller Stations: 12–14 rows for smooth and accurate forming.
• Drive System: Chain drive for stable and consistent operation.

Control Panel

• Programmable to set specific profile lengths and quantities.
• User-friendly interface with automatic and manual operation modes.

Setup and Maintenance

Setup Process

1. Install the machine on a stable surface.
2. Connect to the power supply (ensure compatibility with the local electrical grid).
3. Configure the control panel for the desired profile dimensions.
4. Load the material (steel coil) into the feeding system.

Maintenance Requirements

• Regularly inspect and lubricate the chain drive and roller system.
• Clean the rollers to prevent material buildup.
• Check the electrical connections and control panel settings periodically.
• Replace worn-out parts, such as sprockets and bearings, to maintain performance.

FAQs

1. What is the primary application of the hat channel profiles?

Hat channel profiles are primarily used in lightweight metal framing for concealed grid gypsum ceilings. They provide structural support and improve the durability of ceiling systems.

2. Can this machine handle other materials besides steel?

Yes, the machine is designed for steel grades G300–G550, but it can also process aluminum and similar metals within the specified thickness range (0.3–0.8 mm).

3. How long does it take to install the machine?

Typically, installation takes 1–2 days, depending on the availability of resources and the complexity of the setup.

4. What is the warranty period for this machine?

The warranty period varies by manufacturer but generally ranges from 12 to 24 months.

5. Is technical support available for the USA market?

Yes, most manufacturers provide local technical support and training for operators in the USA.

6. How do I ensure the profiles meet industry standards?

The machine's programmable control panel ensures precise measurements and consistent quality, helping you meet local industry standards.

This 1 1/2 Hat Channel Roll Forming Machine is a high-performance, reliable, and efficient solution for manufacturers aiming to produce hat channel profiles for the USA construction market. With advanced specifications and user-friendly features, it offers exceptional value and operational efficiency.