The 1 1/2 inch Metal B Deck Cold Roll Forming Machine is a specialized industrial machine designed to produce high-quality metal decking profiles efficiently and consistently. This machine is widely used in the construction industry in Florida for structural applications, providing strength and durability in roofing, flooring, and mezzanine systems. It creates a corrugated metal decking profile with a 1 1/2-inch depth, designed to provide superior support and load-bearing capacity.

The machine integrates advanced technologies, including automated controls, precision rollers, and cutting systems, ensuring high accuracy and minimal waste. Its robust frame and durable components make it suitable for heavy-duty operations while maintaining ease of maintenance.

Machine Specifications

1. Rollers and Material

• Roller Material: High-quality chrome-coated steel for corrosion resistance and long life.
• Roller Stations: 20–24 stations depending on the profile complexity.

2. Cutting System

• Cutting Type: Hydraulic cutting system for clean, burr-free cuts.
• Blade Material: High-speed steel (HSS) or Cr12MoV with heat treatment.

3. Drive System

• Motor Power: 15–20 kW, variable-speed AC motor.
• Transmission Type: Gearbox and chain drive for efficient power transfer.

4. Control System

• PLC System: Fully automated PLC control with touchscreen HMI (Human-Machine Interface).
• Language Support: English and Spanish (customizable for Florida’s diverse workforce).

5. Profile Specifications

• Profile Depth: 1 1/2 inch.
• Profile Width: Typically 36 inches.
• Material Thickness: 0.8 mm to 1.2 mm (16–22 gauge steel).
• Material Types: Galvanized steel, aluminum, and stainless steel.

6. Speed and Efficiency

• Production Speed: 10–15 meters per minute.
• Power Supply: 220V or 440V, 3-phase, 60Hz (compatible with Florida’s electrical standards).

7. Dimensions and Weight

• Machine Length: 12–15 meters.
• Weight: Approximately 8–12 tons depending on configuration.

8. Safety Features

• Safety Guards: Protective covers on all moving parts.
• Emergency Stop: Multiple emergency stop buttons for operator safety.

Applications in Florida

• Construction Projects: Used in large-scale residential, commercial, and industrial construction for roofing and flooring systems.
• Hurricane-Resistant Buildings: Florida's construction codes emphasize strength, making this profile a preferred choice for hurricane-prone areas.
• Bridge and Highway Projects: Often used in decking for bridges and elevated roadways.

Optional Extras

• Automated stackers for finished panels.
• Remote monitoring and control systems.
• Coil handling systems (uncoilers and recoilers).
• Inline punching and embossing systems for custom features.

Setup and Installation

1. Pre-installation Checklist
   • Ensure a level and sturdy foundation for the machine.
   • Verify electrical connections and compatibility with power requirements.
2. Installation Process
   • Assemble the frame and align roller stations.
   • Integrate the hydraulic cutting system and PLC unit.
   • Calibrate rollers for the desired profile dimensions.
3. Operator Training
   • Provide hands-on training for operators to ensure safe and efficient usage.
4. Maintenance Requirements
   • Regular lubrication of rollers and chains.
   • Inspection and replacement of cutting blades as needed.
   • Periodic calibration of rollers for consistent profile accuracy.

Questions and Answers

Q1. Can this machine handle custom B deck profiles?
A: Yes, the machine can be customized to produce various B deck profiles, including changes in width, depth, or embossing patterns.

Q2. Is this machine suitable for Florida’s humid and corrosive environment?
A: Absolutely. The rollers are chrome-coated for corrosion resistance, and the machine frame is powder-coated to withstand Florida's coastal conditions.

Q3. What are the shipping and installation lead times?
A: Typical lead time for shipping to Florida is 4–6 weeks, with installation and training completed within one week of delivery.

Q4. Can this machine run on solar-powered systems?
A: Yes, with a compatible inverter and sufficient solar power capacity, the machine can operate sustainably.

Q5. What support is provided post-purchase?
A: The manufacturer offers remote troubleshooting, a detailed manual, and on-site support within the warranty period.