The 1 1/2” Roof Deck Roll Forming Machine is engineered to produce roof decking panels that provide structural integrity and support to roofing and flooring applications. This machine operates with high efficiency and precision, ensuring consistent panel quality that meets industry standards.
Key Features:
High-Speed Production: Designed for continuous, automated production with minimal downtime.
Heavy-Duty Structure: Built with robust materials to withstand long-term industrial use.
Compliance with Industry Standards: Meets ASTM and AISI standards for roofing deck profiles used in North America.
High Efficiency: Reduces labor costs by automating production.
Durability: Designed for long-term industrial use with minimal maintenance.
Customizable Options: Can be configured with safety covers, automation, and remote control systems to meet specific project needs.
Energy Efficiency: Powered by 32 HP motor with 480V - 3PH - 60Hz power supply, ensuring energy-efficient operation.
Setup & Installation
Foundation Preparation: Ensure a solid industrial floor with proper leveling.
Electrical Setup: Connect to 480V, 3-phase, 60Hz power supply.
Coil Loading: Position steel coils with proper alignment to prevent feed misalignment.
Trial Run: Conduct initial test runs to adjust roll stations and cutting precision.
Safety Inspection: Ensure all E-stops and safety covers are functional before production.
Maintenance Guidelines
Regular Lubrication: Apply grease to gearboxes and chain drive systems to prevent wear.
Hydraulic System Check: Monitor oil levels in hydraulic shear cutting system.
Roller Inspection: Regularly check and clean forming stations to maintain panel quality.
Electrical Component Testing: Ensure all connections are secure and E-stops are operational.
Question & Answer Section
Q: What is the production speed of the 1 1/2” Roof Deck Roll Forming Machine?
A: The production speed depends on material thickness and processing conditions, but typically it operates at 20-40 feet per minute.
Q: Can this machine handle different material gauges?
A: Yes, it can process 18-gauge to 24-gauge steel coil, allowing flexibility in panel thickness.
Q: What are the safety features included?
A: The machine includes E-stops for emergency shutdown, and optional safety covers for additional protection.
Q: Does this machine come with a warranty?
A: Yes, most manufacturers provide a 12 to 24-month warranty covering parts and service.
Q: How does the hydraulic shear cutting system work?
A: The hydraulic shear system provides precise, burr-free cuts, minimizing material waste and improving panel quality.
Q: Can the machine be customized for different profiles?
A: Yes, manufacturers offer custom tooling for different roof deck profiles depending on project requirements.
Q: What type of power supply does the machine require?
A: The machine operates on 480V - 3 Phase - 60Hz, which is standard in the USA for industrial equipment.
Q: How long does installation and setup take?
A: Installation typically takes 1-2 weeks, depending on the factory setup and required customization.
Q: What industries commonly use this machine?
A: It is used in construction, steel fabrication, infrastructure projects, and commercial building sectors.
Conclusion
The 1 1/2” Roof Deck Roll Forming Machine is a high-performance solution for manufacturing steel roof deck panels in the USA. With its precision engineering, robust structure, and safety-enhancing features, this machine is ideal for large-scale construction and industrial applications. Its ability to handle 18 to 24 gauge materials, along with a customizable drive system and hydraulic shear cutting, makes it a reliable investment for roofing deck manufacturers.
For businesses in the USA looking to streamline their roof deck panel production, this industrial roll forming machine provides the efficiency, durability, and compliance needed for high-quality manufacturing.
