1 1/4 metal channel roll forming machine USA

The 1 1/4 metal channel roll forming machine is a robust and efficient solution for producing high-precision metal channels with a profile size of 1 1/4 inches. This machine is widely used in various industries, including construction, shelving, HVAC systems, and framing applications. It offers unparalleled precision, speed, and durability, making it an essential tool for businesses focused on metal channel production in the USA.

Built with advanced technology and high-quality materials, this machine ensures consistent production while minimizing waste. It is designed to handle a variety of materials, including galvanized steel, stainless steel, aluminum, and other metal alloys, making it highly versatile for diverse applications.

Specifications

General Machine Specifications

• Material Compatibility: Galvanized steel, stainless steel, aluminum, and other metal alloys
• Material Thickness: 0.5 mm to 1.5 mm
• Channel Width: 1 1/4 inches (customizable as per requirement)
• Machine Speed: 20-30 meters per minute
• Roller Material: GCr15 steel, heat-treated for durability
• Number of Rollers: 10-14 stations (depending on the profile complexity)
• Frame Construction: Welded steel frame with anti-corrosion coating
• Power Supply: 220V/380V/440V, 50Hz/60Hz, 3-phase (customizable)
• Main Motor Power: 7.5 kW
• Hydraulic Cutting System: 4 kW hydraulic motor, high-precision die cutting
• Control System: PLC control with touch screen (brands like Siemens or Delta)
• Cutting Accuracy: ±0.5 mm
• Coil Width: 50 mm to 150 mm
• Coil Weight Capacity: Up to 3 tons

Optional Features

• Decoiler: Manual or hydraulic with a capacity of 5 tons
• Automatic Stacker: For efficient handling and storage
• Punching Unit: Hydraulic or mechanical punching system for pre-punched holes
• Remote PLC System: For remote monitoring and troubleshooting
• Safety Features: Full enclosure safety guard, emergency stop button
• Coil Car Tippers: For easy coil loading
• Leveling System: For precise material feeding

Setup and Installation

The setup process involves:

1. Machine Placement: Properly align and secure the machine on a leveled surface.
2. Electrical Connection: Connect the machine to the specified power supply.
3. Material Feeding: Load the metal coil onto the decoiler and thread it through the rollers.
4. Profile Testing: Run test samples to ensure accuracy and quality.
5. Operator Training: Comprehensive training is provided for machine operation and maintenance.

Installation usually takes 1-2 days with the assistance of skilled technicians, ensuring optimal performance from the start.

Maintenance Requirements

• Routine Lubrication: Apply lubrication to bearings and moving parts.
• Roller Cleaning: Remove debris and residues regularly.
• Electrical Checkups: Inspect the PLC system and wiring for proper function.
• Hydraulic System Maintenance: Check oil levels and replace hydraulic oil every 6 months.
• Alignment Check: Ensure rollers remain properly aligned for precise profiling.

Question and Answer Section

Q1: What materials can the 1 1/4 metal channel roll forming machine handle?

A1: The machine is designed to handle galvanized steel, stainless steel, aluminum, and other metal alloys with thicknesses ranging from 0.5 mm to 1.5 mm.

Q2: How fast can this machine produce metal channels?

A2: The machine can operate at a speed of 20-30 meters per minute, depending on the material and profile complexity.

Q3: Can the machine be customized for different power requirements?

A3: Yes, the machine can be customized for 220V, 380V, or 440V power supplies with 50Hz or 60Hz frequency to meet USA standards.

Q4: Is operator training included in the purchase?

A4: Yes, comprehensive training is provided to ensure operators are familiar with machine operation and maintenance.

Q5: What industries commonly use the 1 1/4 metal channel roll forming machine?

A5: This machine is widely used in construction, shelving systems, HVAC systems, and framing industries.

Q6: Are there any safety features on the machine?

A6: Yes, the machine comes with a full enclosure safety guard, emergency stop button, and other safety mechanisms to ensure operator protection.

Q7: How often does the hydraulic oil need to be replaced?

A7: The hydraulic oil should be replaced every 6 months to maintain the system’s efficiency.