The 1/2 Hat Channel Roll Forming Machine is a high-performance solution tailored for the production of precise and consistent hat channel profiles. This machine is designed to meet the demands of the USA market, where lightweight and durable metal framing is widely used in construction, particularly for concealed grid gypsum ceilings and light structural applications. With advanced automation and robust construction, it ensures efficient and cost-effective production.
Specifications
General Specifications
Total Power: 18 kW
Speed: 16–18 m/min
Dimensions (L x W x H): 8–17 m × 1.2–1.6 m × 1.6 m
Roller Stations: 14–20
Material Thickness: 1.0–3.0 mm (Grade G300–G550)
Forming System
Material of the Rollers: High-grade No.45 forged steel
Roller Stations: 12–14 rows
Feeding Material Thickness: 0.3–0.8 mm
Drive System: Sprocket chain gear drive
Chain Drive: 1"
Control Panel
Programmable settings for profile length and quantity.
Computed mode with automatic and manual operation options.
Profile Applications and Related Products
The 1/2 hat channel profile is widely used in metal framing systems, particularly in concealed grid gypsum ceilings for lightweight structures. The machine can also produce related profiles, including:
Furring Channels
Used for attaching ceiling panels in gypsum and drywall systems.
Carrying Channels
Provide structural support for ceiling grids and panels.
Studs and Tracks
Vertical and horizontal framing components for drywall partitions.
Wall Angles
Edging components for aligning and finishing ceiling systems.
Main Frame Channels
Core structural support in lightweight framing systems.
Profile Specifications
Material Grades: G300–G550
Material Thickness: 1.0–3.0 mm
Material Type: Galvanized steel, cold-rolled steel, or aluminum (optional).
Advantages for the USA Market
Customizable Length and Quantity Settings
Ideal for varying construction project requirements in the USA.
High Speed and Efficiency
Produces up to 16–18 meters per minute, meeting high-demand production needs.
Durable Construction
Built with high-grade forged steel rollers for extended machine life.
Versatile Application
Can create multiple profile types, suitable for gypsum ceilings and lightweight steel structures.
Ease of Operation
User-friendly control panel with automatic and manual modes.
Setup and Installation
The machine requires a standard industrial power supply compatible with the USA grid (typically 220V/60Hz or 440V/60Hz, as per requirements).
Installation should be conducted by certified technicians, ensuring proper alignment and calibration of rollers and the feeding system.
Operators are trained to use the programmable control panel for efficient production.
Maintenance Requirements
Daily Maintenance
Check lubrication of moving parts.
Clean the rollers and feeding system to remove debris.
Monthly Maintenance
Inspect sprocket chain tension and adjust if necessary.
Check electrical connections and control panel functionality.
Annual Maintenance
Comprehensive inspection of the hydraulic system, rollers, and chain drive.
Replace worn-out components as needed.
Frequently Asked Questions (FAQs)
1. What materials can this machine process?
This machine processes galvanized steel, cold-rolled steel, and aluminum in thicknesses ranging from 1.0 mm to 3.0 mm.
2. What is the production capacity?
The machine operates at a speed of 16–18 meters per minute, depending on material thickness and profile type.
3. Is the machine compatible with US power standards?
Yes, it can be configured for 220V/60Hz or 440V/60Hz industrial power supply.
4. Can the machine produce multiple profiles?
Yes, it can manufacture various profiles, including furring channels, carrying channels, studs, tracks, and wall angles, with minimal adjustments.
5. What is the warranty period?
The machine typically comes with a 1–2 year warranty, depending on the manufacturer and specific purchase agreement.
6. What extras are available?
Optional extras include stackers, remote PLC systems, coil car tippers, and leveling systems for enhanced efficiency.
This 1/2 Hat Channel Roll Forming Machine is a versatile and efficient tool for USA-based construction companies and manufacturers seeking high-quality, cost-effective metal framing solutions.
