1 3/8” Form deck roll forming machine USA

The 1 3/8” Form Deck Roll Forming Machine is an advanced roll forming system designed specifically for manufacturing high-strength metal decking for commercial and industrial construction projects. This machine is built to meet the rigorous demands of the USA market, ensuring compliance with industry standards and structural requirements.

Designed for high-speed and precision production, this roll forming machine processes steel coils into structural form deck profiles with a depth of 1 3/8 inches. These decks are widely used in construction projects for flooring and roofing systems due to their superior strength and load-bearing capacity.

This machine is an excellent choice for steel decking manufacturers, construction material suppliers, and fabricators looking to streamline production with minimal material waste and maximum efficiency.

Machine Description

High-Performance Decking Production

The 1 3/8” Form Deck Roll Forming Machine is a heavy-duty system engineered for continuous, high-volume operation. With 28 forming stations, it ensures accurate forming and high structural integrity in every sheet produced.

Equipped with a hydraulic shear cutting system, the machine provides precise and clean cuts, reducing burrs and ensuring minimal material distortion. The use of gearbox and chain drive systems ensures consistent power transmission, making it ideal for long production runs.

Key Machine Features

• Heavy-Duty Structure: Built for industrial-grade operations, capable of handling high production volumes.
• Precise Hydraulic Cutting: Ensures clean cuts with no deformation or material waste.
• High-Speed Roll Forming: With 28 forming stations, the machine ensures superior accuracy and profile consistency.
• Flexible Drive System: Uses both chain drive and gearbox, providing versatility and durability.
• User-Friendly Interface: Equipped with E-stops for safety, and optional safety covers for added protection.
• Optimized for the USA Market: Runs on 480V, 3-phase, 60Hz power supply, aligning with U.S. industrial power standards.

Technical Specifications

Application of 1 3/8” Form Decking

The 1 3/8” Form Deck Roll Forming Machine produces structural steel decking commonly used in:

• Commercial & Industrial Construction – Ideal for multi-story buildings, warehouses, and factories.
• Structural Flooring Systems – Provides support for concrete slabs in steel structures.
• Roofing Applications – Used as roof deck panels to support insulation and waterproofing layers.
• Parking Structures – Ensures long-lasting and load-bearing strength for elevated parking decks.

Setup and Installation

The installation process of this roll forming machine includes:

1. Positioning the Machine – Ensuring adequate space (85 ft footprint) in the facility.
2. Power Connection – Requires 480V, 3-phase, 60Hz power supply.
3. Material Loading – Steel coils of 18-24 gauge thickness are loaded into the uncoiler.
4. Calibration & Testing – Setting up the rollers, cutting system, and safety features for smooth operation.
5. Production Start – Once tested, the machine can run at full production capacity.

Maintenance and Safety

• Regular Lubrication – Keep gearbox, chains, and hydraulic systems well-lubricated.
• Routine Inspection – Check E-stops, hydraulic shear system, and forming stations for wear and tear.
• Safety Covers – Optional covers can be added to prevent accidents during operation.
• Electrical Safety – Ensure that 480V power supply connections are properly secured.

Frequently Asked Questions (FAQs)

1. What is the power requirement for this machine?

The 1 3/8” Form Deck Roll Forming Machine operates on 480V, 3-phase, 60Hz, which is standard in U.S. industrial settings.

2. How many forming stations does this machine have?

This machine has 28 forming stations, ensuring high precision and structural integrity in deck profiles.

3. What cutting method does this machine use?

It uses a hydraulic shear cutting system, providing clean, precise cuts without deformation.

4. Can the machine handle different material thicknesses?

Yes, it is designed for 18g to 24g material thickness, covering a wide range of construction requirements.

5. What is the machine's weight and footprint?

• Weight: 20 tons
• Footprint: 85 ft in length

6. What industries use this roll forming machine?

It is used in construction, steel fabrication, commercial roofing, and structural flooring industries.

7. Is the machine equipped with safety features?

Yes, it comes with E-stops for emergency shutdowns and optional safety covers for enhanced operator protection.

8. What type of drive system does the machine use?

It is designed with both a chain drive and a gearbox system, ensuring durability and consistent performance.

9. How is maintenance handled?

• Routine lubrication of moving parts.
• Inspection of hydraulic and electrical systems.
• Ensuring the E-stops and safety covers are functional.

10. Where is this machine best suited for operation?

It is specifically designed for U.S. manufacturing facilities, meeting American power and safety standards.

Conclusion

The 1 3/8” Form Deck Roll Forming Machine is a powerful and efficient system for producing high-quality structural steel decking in the USA market. With its robust construction, precise hydraulic cutting, and industry-standard power requirements, it is an excellent investment for fabricators, construction material suppliers, and manufacturing plants.

For inquiries about purchasing or setting up this machine in the USA, contact Horizon Roll Forming Machines for expert advice and support.