1.5″ B Cellular Roof Deck roll forming machine USA

The 1.5″ B Cellular Roof Deck Roll Forming Machine is an advanced industrial equipment designed for manufacturing 1.5-inch cellular roof decking with precision, efficiency, and durability. This machine is built to meet the high standards required by the construction and roofing industries in the United States, providing reliable and consistent production output.

The cellular roof decking produced by this machine is commonly used in commercial and industrial roofing applications, providing superior structural strength while also allowing for better integration with mechanical, electrical, and plumbing systems. The roll forming machine ensures high-quality sheet metal processing, producing accurate profiles that adhere to stringent building codes.

This machine is engineered for high-volume production with features like hydraulic cutting, chain drive/gearbox transmission, and safety options to enhance both efficiency and operator safety.

Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 ton
• Machine Footprint: 85ft
• Main Power Supply: 480V - 3PH - 60Hz
• Motor Power: 32HP
• Gearbox Type: Chain Drive / Gearbox
• Stations: 28 Forming Stations
• Cutting System: Hydraulic Shear
• Safety Features: Optional Safety Covers, Emergency Stop (E-Stops)

Features and Benefits

1. High-Precision Roll Forming

• The 28 forming stations ensure smooth and consistent material forming, reducing defects and improving profile accuracy.
• The chain drive or gearbox system provides stability and high torque for heavy-duty operations.

2. Robust Construction

• Built for industrial-level manufacturing, the machine’s 20-ton weight ensures stability, reducing vibrations and maintaining profile consistency.
• The 85ft footprint provides ample space for smooth material feeding and forming.

3. Hydraulic Cutting System

• The hydraulic shear cutting ensures precise and clean cuts at the end of each profile.
• Reduces material waste and enhances production efficiency.

4. Adaptability to Material Thickness

• Designed to process material thickness ranging from 18 gauge to 24 gauge, making it ideal for various commercial and industrial roofing applications.

5. High-Powered Motor and Power Supply

• A 32HP motor ensures efficient material forming and consistent speed during production.
• The 480V - 3PH - 60Hz power supply is standard for industrial facilities across the USA, ensuring seamless integration into existing production lines.

6. Safety and Operator Protection

• Optional safety covers can be installed to prevent operator contact with moving parts.
• Emergency stops (E-Stops) enhance workplace safety by allowing immediate shutdown in case of an emergency.

Applications of 1.5″ B Cellular Roof Deck

• Commercial and Industrial Buildings
• High-Rise Construction
• Steel Decking Systems
• Parking Structures
• Warehouse Roof Systems
• Architectural and Structural Roof Decking

The 1.5″ B Cellular Roof Deck is a popular choice in the construction industry because of its structural performance, acoustical properties, and ease of installation. It is often used in projects requiring enhanced load-bearing capacity and fire resistance.

Q&A Section

Q1: What is the production speed of the 1.5″ B Cellular Roof Deck Roll Forming Machine?

The production speed varies based on material thickness and profile complexity but typically ranges between 30 to 50 feet per minute.

Q2: Can this machine handle custom deck profiles?

Yes, the machine can be customized for specific profile requirements depending on customer needs. Custom tooling and roll design modifications may be required.

Q3: What is the expected lifespan of the machine?

With proper maintenance and regular servicing, the machine can last over 15-20 years, depending on usage intensity.

Q4: How much space is required for installation?

The 85ft machine footprint requires a minimum of 100ft clear space to accommodate material feeding, roll forming, and finished product collection.

Q5: What kind of maintenance does this machine require?

• Regular lubrication of chain drives and gearboxes
• Routine inspection and tightening of forming rollers
• Hydraulic system checks and fluid replacement
• Electrical and safety system inspections

Q6: Does this machine support automation?

Yes, automation can be integrated with PLC control systems, remote operation features, and automated stacking systems for enhanced productivity.

Q7: Where can I get spare parts for this machine?

Spare parts such as rollers, motors, hydraulic components, and control systems can be sourced directly from the manufacturer or authorized distributors in the USA.

Q8: What kind of training is required for operators?

Operators should receive training in machine operation, safety protocols, maintenance procedures, and troubleshooting techniques to ensure optimal performance and longevity.

Conclusion

The 1.5″ B Cellular Roof Deck Roll Forming Machine is a powerful and efficient solution for producing high-quality cellular roof deck panels in the USA. Its robust construction, high-speed production, and precision cutting make it an essential asset for roofing manufacturers and construction firms.

By investing in this machine, companies can enhance their production capabilities, reduce labor costs, and improve the overall quality of their roofing deck products. Whether you're involved in high-rise construction, industrial roofing, or large-scale metal decking, this machine provides the reliability and efficiency required to meet project demands.

For more information on purchasing, installation, and after-sales support, contact your local roll forming machine supplier in the USA.