1.5″ B Wide Rib Roof Deck roll forming machine USA

The 1.5″ B Wide Rib Roof Deck Roll Forming Machine is an essential industrial solution for producing high-strength roof decking profiles used in commercial and industrial construction projects. Designed to handle 18g to 24g material thicknesses, this machine ensures durability, precision, and efficiency, meeting the demands of the U.S. metal building and construction industry.

Built for large-scale production, this roll forming machine is optimized for the U.S. power supply (480V, 3-phase, 60Hz) and offers customization options such as safety covers and emergency stops (E-Stops) to ensure workplace safety. The hydraulic shear cutting system ensures clean and precise cuts for high-quality roof deck panels.

Machine Specifications

Machine Description

The 1.5″ B Wide Rib Roof Deck Roll Forming Machine is engineered for high-speed production of B Wide Rib Roof Deck profiles, a widely used roofing material in commercial and industrial buildings across the U.S. The machine is designed to ensure structural integrity, optimal strength, and cost-effective production.

Key Features:

• Robust Construction: The machine weighs 20 tons, providing stability during high-speed operations.
• Extended Length: At 85 feet, this machine accommodates long-run roll forming, reducing production time.
• Precision Engineering: Equipped with 28 forming stations, ensuring a high-quality and uniform ribbed deck profile.
• Heavy-Duty Drive System: Uses a chain drive and gearbox system, designed for durability and smooth operation.
• Hydraulic Shear Cutting: Ensures clean, burr-free cuts, reducing material waste.
• High-Powered Motor: The 32HP motor provides consistent and reliable performance.
• U.S. Power Compatibility: Operates on 480V, 3-phase, 60Hz, making it ideal for industrial-scale production.
• Custom Safety Options: Comes with optional safety covers and built-in E-Stops, ensuring workplace safety compliance.

Applications of 1.5″ B Wide Rib Roof Deck

The 1.5″ B Wide Rib Roof Deck is a widely used roofing material in commercial and industrial buildings due to its high load-bearing capacity and structural stability. Common applications include:

• Commercial Roofing: Used in high-rise office buildings and warehouses.
• Industrial Facilities: Ideal for manufacturing plants, factories, and storage units.
• Infrastructure Projects: Utilized in stadiums, parking garages, and bridges.
• Steel Buildings: Commonly used for pre-engineered metal buildings.

Setup & Installation

Setting up the 1.5″ B Wide Rib Roof Deck Roll Forming Machine requires ample space due to its 85-foot footprint. Below is a general overview of the installation process:

1. Site Preparation: Ensure the facility has adequate space, proper ventilation, and a 480V, 3-phase, 60Hz power supply.
2. Machine Placement: Due to its 20-ton weight, it requires a concrete foundation for stability.
3. Electrical & Hydraulic Connection: Connect the motor (32HP) and the hydraulic shear cutting system.
4. Test Run: Perform a trial run with scrap material to check alignment and cutting precision.
5. Operator Training: Train staff on machine operation, safety protocols, and E-Stop usage.

Maintenance & Troubleshooting

To ensure long-term optimal performance, regular maintenance is required:

Daily Maintenance:

✅ Lubricate moving parts (chain drive & gearbox).
✅ Inspect hydraulic shear for smooth cutting.
✅ Check emergency stop functionality.

Weekly Maintenance:

✅ Inspect roller stations for wear.
✅ Tighten bolts & screws in the forming stations.
✅ Ensure chain drive system is properly tensioned.

Common Issues & Solutions

Frequently Asked Questions (FAQs)

1. What is the production speed of this machine?

The production speed depends on the material thickness, but it typically runs at 30-50 feet per minute.

2. Can this machine handle different material gauges?

Yes, it is designed to process 18g - 24g steel coil.

3. What type of cutting system does it use?

It features a hydraulic shear cutting system for precise and burr-free cuts.

4. Is the machine compatible with U.S. electrical standards?

Yes, it operates on 480V, 3-phase, 60Hz, making it ideal for U.S. industrial applications.

5. How much space is needed for installation?

Since the machine has an 85-foot footprint, you need a large workshop with additional space for coil handling and stacking.

6. Does this machine come with safety features?

Yes, it includes E-Stops, and optional safety covers can be added.

7. What is the lifespan of this machine?

With regular maintenance, it can operate efficiently for 15+ years.

8. Can I use this machine for multiple roof deck profiles?

This model is designed specifically for 1.5″ B Wide Rib Roof Deck. If you need multiple profiles, a customized roll forming machine may be required.

9. What is the delivery time for this machine in the USA?

Delivery typically takes 6-12 weeks, depending on availability and customization.

10. How much does this machine cost?

The price varies depending on additional features and configurations. Contact us for a detailed quote.

Conclusion

The 1.5″ B Wide Rib Roof Deck Roll Forming Machine is a high-performance, heavy-duty machine engineered for industrial-scale roofing applications in the USA. With its robust design, precision cutting, and reliable drive system, it is an excellent investment for businesses in the metal roofing, steel construction, and infrastructure industries.