1.5″ Cellular Composite Floor Deck roll forming machine USA

The 1.5” Cellular Composite Floor Deck Roll Forming Machine is an advanced and high-efficiency machine designed for producing structural floor deck panels used in multi-story buildings, parking structures, and commercial construction projects. This machine is optimized for the USA market, adhering to industry standards and power specifications.

This high-speed roll forming machine is built with precision to manufacture 1.5-inch composite cellular floor deck profiles, which offer superior structural performance and fire resistance. With heavy-duty construction, a high-capacity gearbox, and a robust chain drive system, this machine ensures consistent and high-quality deck panel production. The roll former is suitable for high-volume manufacturing operations, delivering cost-effective and durable deck solutions.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85ft (Length)
• Main Power: 480V - 3Ph - 60Hz
• Motor Power: 32 HP
• Gearbox Type: Chain Drive / Gearbox
• Stations: 28 Roll Stations
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included for operator safety

Machine Description

The 1.5″ Cellular Composite Floor Deck Roll Forming Machine is built for reliability and longevity. This fully automated roll former provides precision forming of composite deck profiles, allowing for efficient structural flooring applications in modern buildings.

Key Features:

1. High-Speed Production
   • Equipped with 28 forming stations, ensuring consistent deck panel shaping.
   • Runs efficiently with a 32 HP motor, optimizing power use.
2. Heavy-Duty Construction
   • Built with a robust chain drive and gearbox system for smooth operation.
   • Hydraulic shear cutting system ensures clean and precise cuts.
3. Electrical System Compatibility
   • Designed for the USA market with 480V, 3-phase, 60Hz power requirements.
4. Safety Features
   • Includes E-Stops for emergency shut-off.
   • Optional safety covers to protect operators from moving parts.

Application of 1.5″ Cellular Composite Floor Deck

The composite floor deck panels produced by this roll forming machine are commonly used in:

• High-rise buildings
• Parking garages
• Commercial structures
• Industrial facilities

These panels provide increased strength and load-bearing capacity, allowing for efficient steel-concrete composite floors that enhance overall building performance.

Question and Answer Section

Q1: What is the production speed of the 1.5″ Cellular Composite Floor Deck Roll Forming Machine?

A: The production speed depends on factors such as material thickness and profile design, but it typically operates at high speeds to ensure efficient output while maintaining precision.

Q2: Is this machine compliant with USA electrical standards?

A: Yes, the machine operates on 480V, 3-phase, 60Hz, which is the standard power specification for industrial equipment in the United States.

Q3: What types of materials can this roll forming machine process?

A: The machine can process galvanized steel sheets ranging from 18 gauge to 24 gauge thickness, ensuring durability and structural integrity.

Q4: Does the machine come with safety features?

A: Yes, the machine includes emergency stop (E-Stops) and optional safety covers to ensure operator safety during production.

Q5: What type of cutting system does the machine use?

A: The machine is equipped with a hydraulic shear cutting system, providing clean and precise cuts without deforming the panel profile.

Q6: Can this machine handle large-scale production?

A: Absolutely! With a 20-ton machine weight, 85ft footprint, and high-efficiency forming stations, it is designed for heavy-duty, high-volume production.

Q7: What is the machine's power requirement?

A: The machine operates on 480V - 3Ph - 60Hz, which is standard for industrial roll forming machines in the USA.

Q8: Is the machine customizable for different profile designs?

A: Yes, customization options are available, including adjustable forming stations and profile modifications based on project requirements.

Q9: What industries commonly use the 1.5″ Cellular Composite Floor Deck?

A: This type of floor deck is widely used in commercial construction, parking garages, high-rise buildings, and industrial flooring applications.

Q10: What is the expected machine lifespan?

A: With proper maintenance, this roll forming machine can last 15-20 years, ensuring long-term operational efficiency.

Conclusion

The 1.5″ Cellular Composite Floor Deck Roll Forming Machine is an excellent investment for manufacturers looking to produce high-quality composite floor deck panels for the USA market. With its heavy-duty construction, high-speed production capabilities, and industry-standard power specifications, it offers efficiency, durability, and cost-effectiveness in large-scale manufacturing.

For more information or to request a quote, feel free to contact us!