1.5'' Composite Corrugated Metal Floor Decking Roll Forming Machine in the USA

The 1.5'' Composite Corrugated Metal Floor Decking Roll Forming Machine is a state-of-the-art piece of equipment designed to produce high-strength, precision-engineered floor decking sheets. These sheets are widely used in construction projects across the USA for multi-story buildings, bridges, and industrial flooring systems. This machine offers superior accuracy, efficiency, and durability, meeting the stringent requirements of modern construction standards.

Machine Description

This roll forming machine is engineered for the production of 1.5-inch composite metal floor decking panels. The machine features an advanced design that ensures seamless operation, consistent output, and minimal maintenance. It is equipped with automated controls, making it easy to operate and highly efficient in producing large volumes of decking panels.

Specifications

Here are the key specifications of the 1.5'' Composite Corrugated Metal Floor Decking Roll Forming Machine:

• Material Capability:
  • Material: Galvanized steel, cold-rolled steel
  • Thickness: 0.7mm - 1.5mm
  • Width: Standard coil width of 1000mm - 1250mm
  • Yield Strength: 250 - 550 MPa
• Machine Components:
  • Rollers:
    • Material: High-grade GCr15 steel
    • Heat-treated and polished for corrosion resistance and durability
  • Main Frame:
    • Material: High-strength steel
    • Structure: Welded and stress-relieved for maximum stability
  • Cutting System:
    • Type: Hydraulic cutting
    • Blade Material: Cr12Mov steel, hardened for extended lifespan
  • Drive System:
    • Power Transmission: Chain or gear drive
    • Main Motor: 15-18.5 kW
    • Hydraulic Station: 4-7.5 kW
• Control System:
  • PLC (Programmable Logic Controller) with touch-screen interface
  • Brand Options: Siemens, Mitsubishi, or Delta
  • Features: Pre-set length, quantity control, and error detection
• Machine Speed:
  • Production Speed: 12-18 m/min (excluding cutting time)
• Safety Features:
  • Protective enclosures
  • Emergency stop buttons
  • Overload protection system
• Dimensions:
  • Length: 12m
  • Width: 1.5m
  • Height: 1.4m
  • Weight: Approximately 10 tons

Profile Description

The 1.5-inch floor decking profile is designed with precision to offer:

• Enhanced bonding with concrete for composite action
• Superior load-bearing capacity
• Resistance to corrosion and wear

Applications

• High-rise buildings
• Industrial warehouses
• Bridges
• Parking structures

Extras and Optional Add-Ons

• Automatic stacker for seamless panel collection
• Remote PLC control for enhanced usability
• Hydraulic decoiler for easy coil handling
• Leveling system for perfect sheet alignment
• Custom embossing rollers to meet unique project requirements

Setup and Installation

Setting up the 1.5'' composite corrugated metal floor decking roll forming machine involves:

1. Positioning the machine on a leveled surface.
2. Installing the hydraulic system and connecting power lines.
3. Calibrating rollers for precise panel dimensions.
4. Running trial production to ensure optimal performance.

Maintenance Requirements

• Regular lubrication of rollers and chains
• Periodic inspection of hydraulic oil levels
• Cleaning the machine after every use
• Replacing worn-out parts like blades and rollers as needed

Pricing in the USA

The pricing of the machine varies based on customization, capacity, and additional features. Generally:

• Base Model: $75,000 - $90,000
• High-End Model with Add-Ons: $100,000 - $130,000

Question and Answer Section

Q1: What is the maximum material thickness the machine can handle?
A: The machine can process material thickness ranging from 0.7mm to 1.5mm, depending on the material type.

Q2: Can the machine be customized for specific profiles?
A: Yes, the machine can be customized to produce various decking profiles to meet specific project needs.

Q3: What is the average production speed?
A: The production speed is approximately 12-18 meters per minute, depending on material thickness and cutting time.

Q4: Is training provided for operating the machine?
A: Most manufacturers provide training and user manuals to ensure proper operation and maintenance of the machine.

Q5: How does the machine ensure safety during operation?
A: The machine includes protective enclosures, emergency stop buttons, and an overload protection system.

Q6: What kind of power supply does the machine require?
A: The machine typically operates on a 3-phase 380V/50Hz power supply, but other voltages can be accommodated upon request.

Q7: Can the machine handle galvanized steel?
A: Yes, the machine is specifically designed to process galvanized steel with excellent results.