1.5'' composite corrugated metal floor decking roll forming machine USA

The 1.5” Composite Corrugated Metal Floor Decking Roll Forming Machine is a heavy-duty industrial system designed to manufacture composite metal decking used in the construction of floors in commercial and industrial buildings. Engineered for precision and durability, this machine meets U.S. standards for 480V 3-phase 60Hz power and can handle material thicknesses between 18g to 24g, making it ideal for producing high-quality metal floor decking profiles.

Machine Description

This roll forming machine is built for efficiency and durability, ensuring high-speed production with consistent profile accuracy. It features a chain drive and gearbox transmission system, hydraulic shear cutting, and 28 forming stations for a smooth and precise roll forming process. The machine’s 85ft footprint and 20-ton weight make it suitable for large-scale production facilities in the USA.

The 1.5” composite floor deck produced by this machine provides excellent structural strength and bonding between concrete and steel, which is essential for multi-story buildings, parking garages, and industrial floors. This type of decking is commonly used in high-rise buildings, bridges, and heavy-duty construction projects.

Technical Specifications

Key Features and Benefits

1. Heavy-Duty Design

• The solid steel frame construction provides stability and durability.
• Handles high-volume production with precision.

2. High-Quality Floor Deck Production

• Produces 1.5” composite corrugated metal decking that meets industry standards.
• Ensures strong bonding with concrete for superior structural integrity.

3. Efficient Hydraulic Cutting

• The hydraulic shear cutting system ensures clean, burr-free cuts for easy installation.
• Reduces material waste and enhances productivity.

4. Power and Drive System

• Equipped with a 32 HP motor, offering sufficient power for heavy-duty operations.
• Chain drive and gearbox system ensure smooth, consistent forming.

5. User Safety and Operation

• E-Stop system for immediate shutdown in case of emergency.
• Optional safety covers to protect operators from moving parts.

6. Large-Scale Production Capability

• With a machine footprint of 85 feet, this roll former is suitable for large manufacturing facilities.
• Handles continuous operation for high-production environments.

Applications of the 1.5” Composite Corrugated Metal Floor Decking

• High-Rise Commercial Buildings
• Industrial Structures
• Parking Garages
• Bridges and Infrastructure Projects
• Warehouse and Distribution Centers
• Multi-Story Residential Projects

Setup and Installation

1. Foundation Preparation – Due to its 20-ton weight, the machine requires a stable concrete foundation.
2. Power Connection – Connect to a 480V, 3-phase, 60Hz power supply.
3. Material Loading – Ensure proper coil handling and feeding into the roll forming line.
4. Testing and Calibration – Run a few test sheets to verify profile accuracy and adjust settings accordingly.
5. Operator Training – Operators must be trained in safety protocols, machine operation, and maintenance.

Maintenance Requirements

• Daily Lubrication: Ensure moving parts and bearings are lubricated to reduce wear.
• Chain Drive & Gearbox Inspection: Regularly check for wear and proper tension.
• Hydraulic System Maintenance: Keep hydraulic fluid at recommended levels and check for leaks.
• Electrical Components Check: Inspect wiring and sensors to avoid downtime.
• Blade Sharpening: Keep the hydraulic shear blade sharp for precise cutting.

Frequently Asked Questions (FAQ)

Q1: What material thicknesses can this machine handle?

A: This machine is designed to process 18-gauge to 24-gauge steel sheets, ensuring the production of strong and durable floor decking.

Q2: Is this machine suitable for high-volume production?

A: Yes, with 28 forming stations and a 32HP motor, this roll former is built for continuous high-speed production.

Q3: What type of power supply is needed for this machine?

A: The machine operates on 480V, 3-phase, 60Hz power, which is standard for industrial applications in the USA.

Q4: What kind of drive system does this machine use?

A: It utilizes a chain drive and gearbox system to ensure smooth, reliable operation and precise forming.

Q5: What safety features does the machine include?

A: The machine comes with E-stops for emergency shutdown and offers optional safety covers to protect operators.

Q6: What is the cutting system used in this roll former?

A: The machine features a hydraulic shear cutting system, which provides clean, accurate cuts without deformation.

Q7: How much space does this machine require?

A: The machine has a footprint of 85 feet, so it requires a large manufacturing area for proper setup and operation.

Q8: Can this machine be customized?

A: Yes, optional features like stackers, automatic coil handling systems, and safety enhancements can be added.

Q9: How do I maintain the machine for long-term use?

A: Regular lubrication, gear and chain inspections, hydraulic system maintenance, and electrical checks are necessary for optimal performance and longevity.

Q10: Where can I purchase this machine in the USA?

A: Horizon Roll Forming Machines and Machine Matcher offer this roll forming machine with installation support and service in the USA.

Conclusion

The 1.5” Composite Corrugated Metal Floor Decking Roll Forming Machine is a powerful and efficient industrial roll forming system that delivers high-strength metal decking for construction applications in the USA. With heavy-duty construction, precise hydraulic shear cutting, and high-speed operation, this machine is ideal for flooring applications in large-scale projects.