1.5″ Composite Floor Deck roll forming machine USA

The 1.5″ Composite Floor Deck Roll Forming Machine is designed for manufacturing composite floor decking panels used in the construction industry across the United States. This machine is engineered for high precision, durability, and efficiency, producing high-quality decking profiles that enhance structural integrity in commercial, industrial, and residential buildings.

Composite floor deck panels manufactured by this machine provide superior strength and bonding with concrete, reducing construction time and material usage. The machine is built with advanced technology to comply with USA standards, ensuring compatibility with local industry requirements and power configurations.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V, 3-Phase, 60Hz
• Motor Power: 32 HP
• Drive System: Chain drive / Gearbox
• Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included

Machine Description

The 1.5″ Composite Floor Deck Roll Forming Machine is a high-performance system designed for continuous production of composite steel decking panels. The machine operates with a high-speed roll forming system, allowing manufacturers in the USA to produce large volumes of composite floor decks efficiently.

Key Features:

• High-Precision Forming: 28 forming stations ensure consistent profile quality and durability.
• Heavy-Duty Construction: Built to withstand the demands of high-volume production.
• Powerful Motor & Drive System: The 32 HP motor and chain drive/gearbox configuration ensure smooth, reliable performance.
• Efficient Cutting System: Equipped with a hydraulic shear for precise and clean cuts, reducing material waste.
• Safety Features: Optional safety covers and built-in emergency stop buttons (E-Stops) enhance workplace safety.
• Optimized for U.S. Power Requirements: Designed for 480V, 3-phase, 60Hz power supply, making it ideal for North American facilities.

This roll forming machine is engineered to work with various material thicknesses (18g - 24g), making it versatile for different construction needs. The composite floor decking panels produced with this machine improve load distribution and contribute to the overall structural integrity of buildings.

Applications of 1.5″ Composite Floor Deck

The 1.5″ composite floor deck panels produced by this machine are widely used in steel frame construction projects, including:

• High-rise commercial buildings
• Industrial warehouses
• Residential multi-story buildings
• Bridges and highway structures
• Parking garages
• Modular construction

These panels provide a strong and lightweight flooring system, allowing for better integration with reinforced concrete structures.

Frequently Asked Questions (FAQ)

1. What material thickness can this machine handle?

The machine is designed to process material thicknesses ranging from 18 gauge (1.2mm) to 24 gauge (0.6mm), suitable for various construction applications.

2. What is the weight and size of the machine?

The 1.5″ Composite Floor Deck Roll Forming Machine weighs 20 tons and requires a floor space of 85 feet in length for installation and operation.

3. What type of drive system does the machine use?

The machine uses a chain drive or gearbox drive system, ensuring powerful and stable performance for continuous production.

4. What type of cutting system is used?

This machine features a hydraulic shear cutting system, providing clean and accurate cuts with minimal distortion.

5. Is this machine compatible with the U.S. power supply?

Yes, the machine operates on 480V, 3-phase, 60Hz, which is the standard industrial power supply in the United States.

6. Does this machine come with safety features?

Yes, the machine includes emergency stop buttons (E-Stops) and offers optional safety covers to enhance operator safety.

7. Can this machine be customized?

Yes, additional features like remote PLC control, stackers, and automated feeding systems can be integrated based on customer requirements.

8. What industries commonly use this machine?

Industries such as construction, infrastructure development, commercial building projects, and modular construction commonly use this machine for manufacturing composite floor decking panels.

9. How long does it take to set up the machine?

The installation and commissioning process typically takes 5-7 days, depending on site readiness and technical support availability.

10. What is the production speed of the machine?

The production speed varies based on material specifications but typically ranges between 15-30 meters per minute, ensuring high efficiency.

Conclusion

The 1.5″ Composite Floor Deck Roll Forming Machine is a highly reliable and efficient solution for floor decking manufacturers in the USA. Its robust construction, precision engineering, and compliance with U.S. power standards make it an ideal investment for companies in the construction and infrastructure sectors.

With customization options, safety features, and high-speed production capabilities, this roll forming machine is the perfect choice for businesses looking to improve efficiency and quality in floor decking manufacturing.