1.5" Deep metal decking panel roll forming machine USA

Metal decking panels play a crucial role in the construction industry, providing structural integrity for flooring and roofing systems in commercial and industrial buildings. The 1.5" Deep Metal Decking Panel Roll Forming Machine is designed to produce high-quality, precision-formed decking panels with consistent profiles, ensuring efficiency and reliability in construction projects. This machine is specifically built to meet the demands of the USA market, complying with American electrical standards (480V - 3Ph - 60Hz) and offering durability for high-volume production.

Machine Description

The 1.5" Deep Metal Decking Panel Roll Forming Machine is an industrial-grade, heavy-duty machine designed for continuous high-speed production of 1.5" deep metal decking panels. It is ideal for manufacturing steel decking used in commercial buildings, bridges, mezzanine floors, and multi-story structures.

Equipped with 28 forming stations, a 32 HP motor, and a chain drive/gearbox transmission, this machine ensures precision and efficiency in roll forming operations. The hydraulic shear cutting system guarantees clean and precise cuts, while the optional safety covers and emergency stop (E-stops) enhance worker protection.

This machine is engineered for use in the USA, making it fully compatible with the region's electrical and safety standards. With a massive footprint of 85 feet and a machine weight of 20 tons, it is built for large-scale operations, ensuring stability and high-performance production.

Specifications

Key Features & Benefits

1. Heavy-Duty Construction for High-Volume Production

• The machine is built for continuous operation, capable of processing 18-24 gauge steel, ensuring strength and reliability in every panel.
• The 20-ton weight provides exceptional stability, reducing vibrations and ensuring accurate forming.

2. High-Powered System for Efficient Operation

• With a 32 HP motor, the roll forming machine ensures consistent production speeds, handling large coil loads efficiently.
• The chain drive/gearbox system enhances torque transmission, making it suitable for heavy-gauge metal processing.

3. Precision Forming with 28 Stations

• 28 forming stations provide gradual shaping, preventing material stress and ensuring a smooth, accurate profile.
• Designed to meet American construction standards, the final panels fit seamlessly into building frameworks.

4. Hydraulic Shear Cutting for Clean & Accurate Results

• The hydraulic shear system provides clean, burr-free cuts, eliminating secondary finishing operations.
• High-speed cutting ensures minimal downtime, enhancing productivity.

5. Compliance with USA Electrical Standards

• Designed specifically for the USA market, the machine runs on 480V - 3Ph - 60Hz, making it compatible with American industrial power supplies.

6. Safety & Operator Protection

• E-Stops (Emergency Stops) provide an instant shutdown feature for emergency situations.
• Optional safety covers help protect operators from moving parts, enhancing workplace safety.

Applications of 1.5" Deep Metal Decking Panels

The 1.5" deep decking panels produced by this roll forming machine are widely used in:

• Steel-framed commercial buildings
• Mezzanine floor systems
• Bridges and infrastructure projects
• Roof and floor decking for high-rise construction
• Warehouses and industrial facilities

These panels provide structural reinforcement, improve load distribution, and enhance fire resistance when used in composite decking applications.

Machine Setup & Installation

Setting up the 1.5" Deep Metal Decking Panel Roll Forming Machine involves:

1. Site Preparation – Ensure adequate space (85ft footprint) and a stable foundation to accommodate the 20-ton machine.
2. Power Supply Connection – Connect the machine to a 480V - 3Ph - 60Hz power source.
3. Roller and Die Calibration – Adjust the 28 stations for the desired panel profile.
4. Hydraulic Shear Setup – Ensure proper alignment for precise cutting.
5. Safety Checks – Test E-Stops and safety covers before full-scale production.

Maintenance & Service

To ensure long-term performance, follow these maintenance guidelines:

• Lubricate the chain drive/gearbox regularly.
• Inspect the hydraulic shear system for wear and sharpness.
• Check the forming rollers for alignment and smooth operation.
• Test emergency stops and safety features periodically.
• Clean metal shavings and debris from the system to prevent buildup.

Question & Answer Section

Q1: What is the production speed of the 1.5" Deep Metal Decking Panel Roll Forming Machine?

A: The production speed varies depending on material thickness and operator settings, but it typically produces 25-45 feet per minute.

Q2: What type of steel can be used with this machine?

A: The machine is designed to process 18g - 24g galvanized steel, cold-rolled steel, and structural steel.

Q3: Does this machine require special installation requirements?

A: Yes, the machine requires an industrial-grade 480V - 3Ph - 60Hz power supply, a solid foundation, and at least 85 feet of space for installation.

Q4: Is the hydraulic shear cutting system better than mechanical cutting?

A: Yes, the hydraulic shear system provides cleaner, burr-free cuts and reduces material waste compared to mechanical cutting systems.

Q5: Can this machine produce other decking panel profiles?

A: The machine is custom-built for 1.5" deep decking panels, but with customized tooling, it can be modified for similar deck profiles.

Q6: How long does it take to switch from one coil to another?

A: Coil switching can be completed in 10-15 minutes with a coil car system or hydraulic uncoiler.

Q7: What are the safety features included with this machine?

A: The machine includes E-Stops for emergency shutdown and optional safety covers to prevent accidents.

Q8: How often does the machine require maintenance?

A: Routine maintenance (lubrication, roller inspection, and safety checks) should be performed weekly, while a comprehensive inspection should be done monthly.

Q9: Can this machine be shipped anywhere in the USA?

A: Yes, the machine can be shipped nationwide, with onsite installation support available upon request.

Q10: What industries use the 1.5" deep metal decking panels?

A: These panels are widely used in commercial construction, mezzanine flooring, bridges, and large industrial facilities.

Conclusion

The 1.5" Deep Metal Decking Panel Roll Forming Machine is a high-capacity, precision-engineered system tailored for the USA market. With its 28 forming stations, hydraulic shear cutting, and industrial-grade power compatibility, it is an essential investment for companies involved in metal decking production.

If you are interested in purchasing or learning more about this machine, feel free to contact us for pricing, availability, and customizations.