1.5″ F Intermediate Rib Roof Deck roll forming machine USA

The 1.5″ F Intermediate Rib Roof Deck Roll Forming Machine is a robust and high-performance roll forming system designed specifically for the roofing and structural decking industry in the United States. This machine is engineered to produce 1.5″ F intermediate rib roof deck panels with precision, meeting ASTM standards for commercial and industrial construction. With a heavy-duty build, high-speed operation, and advanced hydraulic cutting system, this machine is ideal for steel deck manufacturers, metal roofing contractors, and large-scale construction projects.

Machine Specifications

Machine Description

The 1.5″ F Intermediate Rib Roof Deck Roll Forming Machine is designed to manufacture high-strength steel roof decking used in commercial buildings, warehouses, and industrial facilities. The machine processes 18 to 24 gauge galvanized steel and cold-rolled steel coils, transforming them into structural decking panels with 1.5″ intermediate ribs.

Key Features:

• Heavy-Duty Frame: Built for durability and long-term operation under high production demands.
• 28 Forming Stations: Ensuring precision bending and forming of steel decking profiles.
• Hydraulic Shear Cutting: Provides clean and accurate cuts without deforming the profile.
• Chain Drive / Gearbox System: Offering stability, reliability, and smooth power transmission.
• High-Speed Production: Capable of continuous operation, minimizing downtime.
• Emergency Stop (E-Stop) System: Enhances operator safety and compliance with OSHA safety regulations in the USA.
• Optional Safety Covers: Providing additional protection during operation.
• Customizable Length Cutting: Can be integrated with an automatic length-cutting system based on production needs.

Applications of the 1.5″ F Intermediate Rib Roof Deck

This roll forming machine is widely used in various applications across the USA, including:

• Commercial Roofing: Used as structural support for metal roofing systems.
• Industrial Facilities: Provides durable roofing decks for factories, plants, and warehouses.
• Multi-Story Buildings: Integral for floor and roof decking in high-rise construction.
• Bridges and Infrastructure: Used as part of steel bridge decking applications.
• Prefabricated Buildings: Essential for modular and pre-engineered metal buildings.

Setup & Installation

The machine requires a dedicated workspace of approximately 85 feet and a three-phase 480V power supply, which is standard for industrial facilities in the USA. Installation involves:

1. Unloading and Positioning: Requires a heavy-duty crane due to its 20-ton weight.
2. Electrical Connections: Needs proper grounding and connection to a 480V power source.
3. Roller Calibration: Ensuring alignment of 28 forming stations for precise profile formation.
4. Hydraulic System Check: Testing the shear cutting mechanism before operation.
5. Safety Protocols: Installing emergency stop systems and optional safety covers.

Maintenance Requirements

To ensure optimal performance, follow these maintenance tips:

• Lubricate chain drives and gearboxes regularly.
• Check hydraulic shear system for leaks and pressure consistency.
• Inspect forming rollers for wear and alignment issues.
• Verify electrical connections and emergency stop functionality.
• Clean metal debris and dust buildup to prevent machine damage.

Question and Answer Section

1. What is the maximum material thickness this machine can process?

This machine can process steel sheets ranging from 18-gauge to 24-gauge thickness.

2. What type of cutting system does the machine use?

It uses a hydraulic shear cutting system, which provides precise and clean cuts without causing deformation to the deck panels.

3. Is the machine compatible with USA power standards?

Yes, the machine operates on 480V, 3-phase, 60Hz, which is the standard industrial power supply in the USA.

4. What safety features are included?

The machine comes with emergency stops (E-Stops) and optional safety covers for enhanced protection.

5. Can this machine be used for custom-length roof decking?

Yes, it can be equipped with an automatic length-cutting system, allowing manufacturers to produce decking in custom sizes.

6. How much space is needed for installation?

The machine has a footprint of 85 feet, so it requires a large production facility with adequate space for coil loading, forming, and stacking.

7. How many forming stations does this machine have?

The machine features 28 roll forming stations, ensuring precise formation of the 1.5″ intermediate rib profile.

8. Is this machine suitable for high-volume production?

Yes, it is designed for continuous operation, making it ideal for high-volume roof deck manufacturing.

9. What industries use the 1.5″ F Intermediate Rib Roof Deck?

This deck profile is commonly used in:

• Commercial and industrial roofing
• Structural flooring in multi-story buildings
• Infrastructure and bridge construction
• Prefabricated metal buildings

10. How is the gearbox system designed?

The machine features a chain drive and gearbox system, which ensures smooth and consistent power transmission during roll forming.

Conclusion

The 1.5″ F Intermediate Rib Roof Deck Roll Forming Machine is a powerful and efficient solution for roofing deck manufacturers in the USA. With its heavy-duty frame, 28 forming stations, hydraulic shear cutting system, and 32HP motor, this machine ensures high-speed, high-precision production. Whether you're supplying the construction, infrastructure, or prefabricated building industry, this machine is designed to meet the demands of the USA market.

If you are looking to invest in a reliable roof deck roll forming machine, this USA-compatible system is an excellent choice to enhance your production capabilities.