1 inch metal j channel roll forming machine in the USA

Condition
New
Listing ID
47323
Location
United States

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The 1-inch metal J-channel roll forming machine is a specialized piece of equipment designed to produce precise and consistent J-channel profiles, commonly used in construction, siding, drywall framing, and other industrial applications. Its robust design ensures efficiency, durability, and precision in forming metal into the J-channel shape.

Machine Description

The 1-inch metal J-channel roll forming machine is built with advanced engineering to meet the specific demands of the USA market. This machine processes coil stock into J-channel profiles with a width of 1 inch, suitable for various applications, including siding trim, drywall corner reinforcements, and more.

Key Features:

  • Precision Engineering: Ensures accurate dimensions for tight tolerances.
  • Durable Build: Made with heavy-duty materials to withstand continuous industrial use.
  • Automation: Fully automated with programmable controls, minimizing manual intervention and ensuring consistent output.
  • Versatile Coil Handling: Works with various coil materials, including galvanized steel, aluminum, and stainless steel.
  • High Speed: Capable of producing J-channels at speeds of 30–40 meters per minute, optimizing production rates.

Specifications

FeatureSpecification
Roller MaterialGCr15 steel with heat treatment (hardness: 58-62 HRC)
Frame StructureWelded steel frame
Roller Stations10–12 stations
Profile Width1 inch
Material Thickness0.3–0.8 mm (customizable)
Material TypeGalvanized steel, aluminum, stainless steel
Drive SystemChain drive or gear drive
Cutting SystemHydraulic cutting with carbide steel blade
Control SystemPLC with touchscreen interface
Power Requirement220V/60Hz or 380V/50Hz
Motor Power5–7.5 kW
Machine Speed30–40 meters per minute
Safety FeaturesEmergency stop, protective guards
Optional Add-onsDecoilers, recoilers, stackers, remote PLC

Advantages of the 1-Inch Metal J-Channel Roll Forming Machine

  1. Efficiency: High-speed operation reduces production time and boosts productivity.
  2. Customization: Adjustable for different material types, thicknesses, and profiles.
  3. Low Maintenance: Designed with durability in mind, ensuring minimal downtime.
  4. Safety: Includes advanced safety features like protective guards and emergency stops.
  5. Cost-Effectiveness: Reduces material wastage and increases precision.

Common Applications in the USA

  • Siding and Trim Work: Used to create J-channels for holding siding panels in place.
  • Drywall Edging: Provides neat finishes for drywall installations.
  • Roofing Systems: Acts as edge trims for roofing components.
  • General Construction: Adds durability and aesthetic appeal to various construction projects.

Question and Answer Section

Q1: What materials can be used with this machine?
A: The machine is compatible with galvanized steel, aluminum, and stainless steel, with material thicknesses ranging from 0.3–0.8 mm. It can be customized for other materials upon request.

Q2: Can the machine be adjusted for different profile sizes?
A: Yes, the machine can be adjusted to create custom widths or shapes based on client requirements.

Q3: What are the power requirements for operation?
A: Standard power requirements are 220V/60Hz or 380V/50Hz, suitable for USA industrial settings. Custom power configurations can be accommodated.

Q4: How fast can the machine produce J-channels?
A: The machine operates at speeds of 30–40 meters per minute, depending on material and thickness.

Q5: Is the machine compatible with automated production lines?
A: Yes, the machine can integrate with decoilers, stackers, and other automated systems for a streamlined production process.

Q6: What maintenance does the machine require?
A: Regular maintenance includes checking roller alignment, lubrication of moving parts, and cleaning to ensure consistent operation. A maintenance schedule will be provided.

Q7: Is there a warranty for the machine?
A: Typically, the machine comes with a 1–2 year warranty covering manufacturing defects. Extended warranties may be available upon request.

Q8: Can the machine be shipped and installed in the USA?
A: Yes, shipping and installation services are available for customers in the USA. A professional technician can assist with setup and training.

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