1 inch metal u channel roll forming machine in the USA

The 1-Inch Metal U-Channel Roll Forming Machine is a specialized piece of equipment designed for the production of high-quality U-shaped metal channels. These channels are widely used in industries such as construction, automotive, shelving systems, and HVAC for structural support and finishing applications. The machine is designed to deliver precise, consistent, and efficient U-channel profiles, catering to the growing demand for custom metal components in the USA.

This roll forming machine stands out for its robust construction, advanced automation, and user-friendly operation. It ensures precision shaping of U-channels with minimal material waste and high throughput. Whether you’re manufacturing for bulk orders or custom projects, this machine can handle a variety of materials, including galvanized steel, aluminum, stainless steel, and copper.

Specifications

• Profile Capability:
  • Profile: 1-inch U-channel
  • Material Width: Customizable based on U-channel dimensions
  • Material Thickness: 0.5 mm to 1.5 mm (20 to 16 gauge)
• Material Compatibility:
  • Galvanized Steel
  • Aluminum
  • Stainless Steel
  • Copper
• Rollers:
  • Material: High-grade GCr15 steel with hard chrome plating
  • Number of Stations: 10–20 (depending on profile complexity)
  • Roller Diameter: Customized per profile
• Cutting System:
  • Type: Hydraulic cutting system with mold-based precision
  • Material: SKD11 steel (heat-treated for durability)
  • Cutting Tolerance: ±0.5 mm
• Machine Speed:
  • Forming Speed: 10–25 meters per minute
  • Adjustable via a PLC system
• Frame Construction:
  • Material: Heavy-duty steel frame
  • Thickness: 16 mm for enhanced stability and durability
• Motors:
  • Forming Motor: 7.5 kW (customizable based on speed requirements)
  • Hydraulic Motor: 5.5 kW
• Control System:
  • PLC Control: Siemens or Delta
  • Touchscreen Interface: User-friendly and customizable settings
  • Language Support: English, Spanish, and other options upon request
• Power Supply:
  • Voltage: 220V/380V/440V, 50/60 Hz (customized for USA standards)
• Dimensions:
  • Length: 7–10 meters
  • Width: 1.5 meters
  • Height: 1.5 meters
• Weight:
  • Approximately 5–8 tons (varies with configuration)
• Optional Features:
  • Automatic stackers
  • Coil car and hydraulic uncoilers
  • Pre-punching and pre-notching systems
  • Remote PLC control system for troubleshooting

Setup and Installation

The machine is designed for seamless installation with minimal downtime. It comes with detailed manuals and the option for on-site support by trained technicians in the USA. Setup includes aligning the rollers, adjusting the PLC settings, and calibrating the cutting system.

Maintenance Requirements

• Daily: Inspect rollers for wear and clean any debris.
• Weekly: Check hydraulic fluid levels and ensure proper lubrication of moving parts.
• Monthly: Tighten bolts, inspect the cutting blade, and test the PLC system for software updates.
• Annually: Perform a full system diagnostic and replace worn-out parts.

Question and Answer Section

Q1: What materials can the machine process?
The machine can process galvanized steel, aluminum, stainless steel, and copper with thicknesses ranging from 0.5 mm to 1.5 mm (20 to 16 gauge).

Q2: Can this machine produce other sizes of U-channels?
Yes, the machine can be customized to produce different sizes of U-channels by changing the roller sets.

Q3: Is it possible to integrate punching or notching capabilities?
Yes, optional punching and notching units can be installed for additional functionality.

Q4: What is the lead time for delivery in the USA?
Typical lead times range from 8 to 12 weeks, depending on the level of customization and current production schedules.

Q5: What is the machine's warranty?
The machine typically comes with a 1-year warranty covering parts and service, excluding wear-and-tear components.

Q6: Does it meet USA power standards?
Yes, the machine is configured to meet USA power requirements, with options for 220V, 380V, or 440V at 50/60 Hz.

Q7: What is the cost of this machine?
The price varies depending on customization and optional features. Basic models start at $50,000, with fully equipped models priced around $80,000.

Q8: How do I get support for installation?
Support options include detailed manuals, video tutorials, and on-site installation by certified technicians.

Q9: Is training provided?
Yes, comprehensive training is available on-site or remotely to ensure smooth operation.

Q10: Can the machine handle high production volumes?
Yes, with a forming speed of 10–25 meters per minute, it is suitable for both small and large-scale production.