The 10,000lb Recoiler with Drag Line is a robust and efficient solution designed for handling large metal coils in roll forming, metal processing, and fabrication industries. This machine is ideal for applications that require precise unwinding, rewinding, and material feeding for various profiles and gauges. Its heavy-duty construction ensures reliability and performance, even in demanding environments.

Engineered for versatility, the recoiler supports a maximum coil weight of 10,000 pounds and offers adjustable settings to handle varying coil widths, diameters, and material types. The drag line feature provides added tension control during material feeding, minimizing slack and ensuring consistent material flow, a critical requirement for roll forming and other downstream processes.

This machine is particularly suited for Florida-based industries like construction, metal roofing, HVAC, and marine manufacturing due to its ability to process diverse materials such as steel, aluminum, and copper, often required for local projects.

Machine Specifications

• Maximum Coil Weight: 10,000 lbs (4,536 kg)
• Coil Width Capacity: 12" – 60" (305 mm – 1,524 mm)
• Material Thickness: 0.020" – 0.125" (0.5 mm – 3.2 mm)
• Inner Diameter Range: 16" – 24" (406 mm – 610 mm), expandable mandrel
• Outer Diameter Range: Up to 72" (1,829 mm)
• Drag Line Tension System: Hydraulic or pneumatic tension control
• Drive System:
  • Hydraulic motor with variable speed control
  • Maximum speed: 80 feet/min (24 m/min)
• Frame Construction: Heavy-duty steel, reinforced for vibration damping
• Power Requirements:
  • Voltage: 220V/440V, 3-phase
  • Motor Power: 7.5 HP (5.6 kW)
• Control System: PLC-controlled with HMI (Human-Machine Interface) for ease of operation
• Safety Features:
  • Emergency stop buttons
  • Safety interlocks on tension arms
  • Overload protection system
• Optional Add-Ons:
  • Coil car for loading and unloading
  • Automatic coil centering system
  • Remote-control operation
  • Integrated braking system for emergency stops

Key Features

1. Heavy-Duty Design: Engineered for handling up to 10,000 lbs of coil material, ensuring stability and durability in high-demand operations.
2. Drag Line System: Maintains optimal tension for smooth material feeding, reducing material wastage and increasing process efficiency.
3. Adjustable Mandrel: Accommodates varying inner and outer coil diameters with precision.
4. User-Friendly Controls: Equipped with PLC and HMI for intuitive operation and real-time monitoring of machine performance.
5. Safety-Oriented: Features multiple safety mechanisms, ensuring operator protection and compliance with industry standards.
6. Energy Efficiency: Low power consumption despite high-performance capabilities, making it an eco-friendly option.

Industries Benefiting from this Machine in Florida

• Construction: For metal roofing, structural components, and siding.
• Marine Manufacturing: Processing corrosion-resistant materials like aluminum and stainless steel for boats and yachts.
• HVAC Industry: Handling materials for ductwork and ventilation systems.
• Agriculture: For irrigation and fencing solutions requiring processed metal coils.

Setup and Installation

1. Site Preparation: Ensure a level surface with sufficient space for the machine and coil handling.
2. Electrical Connection: Connect to a 3-phase power source as per specifications.
3. Hydraulic System: If applicable, connect and test the hydraulic tensioning system.
4. Operator Training: Conduct training on HMI operations, safety protocols, and maintenance requirements.
5. Test Run: Perform a dry run with a sample coil to ensure functionality and calibration.

Maintenance Requirements

• Daily: Check for loose bolts, clean debris, and inspect the drag line for wear.
• Weekly: Lubricate moving parts, test safety mechanisms, and verify tension settings.
• Monthly: Inspect the mandrel, drive motor, and hydraulic systems.
• Annually: Conduct a full service, including a detailed inspection of all components by a qualified technician.

Frequently Asked Questions (FAQs)

Q1: What types of materials can the 10,000lb recoiler handle?
A: The machine can handle various materials, including steel (galvanized and stainless), aluminum, copper, and coated metals.

Q2: Can this machine be used for high-speed operations?
A: Yes, the recoiler is designed for operations up to 80 feet per minute, making it suitable for high-speed roll forming and other processes.

Q3: What is the minimum material thickness this machine can process?
A: It can handle material thicknesses as low as 0.020" (0.5 mm).

Q4: Is operator training provided with the purchase?
A: Many suppliers include operator training during installation. Additional training resources may also be available.

Q5: What power requirements does the machine have?
A: It requires a 3-phase power supply, either 220V or 440V, as specified by the user during purchase.

Q6: Are there additional accessories available?
A: Yes, optional accessories include coil cars, braking systems, and automatic centering systems to enhance performance.

Q7: How does the drag line improve material handling?
A: The drag line provides controlled tension to prevent slack and ensure consistent feeding, which is crucial for precision applications.

Q8: Can the machine accommodate Florida’s humid climate?
A: Yes, the machine's components are treated to resist corrosion and maintain performance in humid environments.