2.0″ Cellular Composite Floor Deck roll forming machine USA

The 2.0” Cellular Composite Floor Deck Roll Forming Machine is an industrial-grade roll forming system designed to manufacture high-strength, lightweight, and structurally efficient cellular composite floor decking used in commercial, industrial, and residential construction projects across the USA. Engineered for high-speed production, this machine ensures precision forming, durability, and energy efficiency, meeting the rigorous demands of the North American construction industry.

This roll forming machine is capable of processing steel coils with thicknesses ranging from 18 gauge to 24 gauge, ensuring versatility for different building requirements. With 28 forming stations, the system ensures consistent profile accuracy and strength, essential for modern building projects where composite decks play a critical role in enhancing structural integrity and load-bearing capacity.

The hydraulic shear cutting system provides clean and burr-free cuts, optimizing production while ensuring operator safety. The chain drive or gearbox-driven transmission guarantees efficient power delivery and reliability in long production runs. Additionally, optional safety covers and strategically placed E-Stops ensure that the machine complies with USA workplace safety standards.

With a machine weight of 20 tons and a footprint of 85 feet, this roll forming system is built to handle large-scale manufacturing needs with ease. Operating on 480V, 3-phase, 60Hz power supply, the machine is compatible with industrial power standards across the United States, making it an ideal investment for companies involved in steel deck manufacturing.

Technical Specifications

Key Features & Benefits

1. High-Quality Cellular Decking Profiles

• Capable of producing structurally efficient floor decks that enhance load-bearing capacity.
• Meets industry standards for fire resistance, acoustics, and composite action.

2. Heavy-Duty Machine for Long-Term Production

• Built for continuous high-volume production in industrial settings.
• 20-ton machine frame ensures vibration-free and precise operation.
• 85ft footprint allows for smooth material feeding and output handling.

3. Advanced Power & Transmission System

• 32 HP motor for high-speed production cycles.
• Chain drive or gearbox option for superior torque efficiency and reliability.
• Operates on 480V, 3-phase, 60Hz power, making it suitable for the US industrial grid.

4. Precision Forming with 28 Stations

• Ensures tight tolerances and consistent deck profiles.
• Hydraulic shear cutting system ensures clean cuts with minimal waste.

5. Safety & Compliance

• Optional safety covers for protection against moving parts.
• E-Stops placed strategically to ensure quick shutdown in case of emergencies.
• Built to comply with OSHA safety regulations.

Question & Answer Section

Q1: What is the primary use of the 2.0″ Cellular Composite Floor Deck Roll Forming Machine?

The machine is used to produce cellular composite floor decking, which is widely used in commercial, industrial, and multi-story building construction. These decks provide structural support and are often used in steel frame buildings for enhanced fire resistance, acoustics, and load distribution.

Q2: What materials can be used with this machine?

This roll forming machine is compatible with galvanized steel and cold-rolled steel within the 18-gauge to 24-gauge range, allowing for versatile production applications.

Q3: How does the hydraulic shear cutting system benefit production?

The hydraulic shear cutting system ensures precise, burr-free, and distortion-free cuts, improving edge quality while reducing material waste and secondary finishing processes.

Q4: Can this machine handle high-volume production?

Yes, the machine is designed for high-speed, continuous operation, making it suitable for large-scale manufacturing with minimal downtime.

Q5: Is the power supply suitable for industrial use in the USA?

Yes, the machine runs on 480V, 3-phase, 60Hz, which is the standard industrial power supply in the United States, ensuring compatibility with existing facilities.

Q6: What safety features are available with this machine?

• E-Stops for emergency shutdown.
• Optional safety covers to prevent operator injury.
• Designed in compliance with OSHA standards to ensure a safe working environment.

Q7: How does the chain drive or gearbox option affect machine performance?

Both options provide efficient power transmission:

• Chain drive is a cost-effective solution that ensures smooth operation and easy maintenance.
• Gearbox drive offers enhanced durability, higher torque capacity, and better performance for heavy-duty applications.

Q8: What are the space requirements for installing this machine?

The machine requires a footprint of 85 feet, ensuring ample space for material feeding, forming, and stacking finished decks.

Q9: Can I customize this roll forming machine for my specific production needs?

Yes, manufacturers can provide custom configurations, including different profile sizes, stackers, and additional automation features.

Q10: What industries benefit from cellular composite floor decking?

• Commercial Construction (Office buildings, Shopping malls)
• Industrial Warehouses & Factories
• Multi-Story Residential Buildings
• Infrastructure Projects (Bridges, Parking Structures)

Conclusion

The 2.0” Cellular Composite Floor Deck Roll Forming Machine is an essential investment for companies involved in decking manufacturing and structural steel fabrication in the USA. With high production efficiency, precision forming capabilities, and compliance with safety standards, this machine delivers quality, durability, and cost-effectiveness for large-scale construction projects. Whether you need standard production or customized solutions, this roll forming system ensures long-term operational success in the competitive steel decking industry.