2.0″ Composite Floor Deck roll forming machine USA

The 2.0" Composite Floor Deck Roll Forming Machine is a high-performance industrial machine designed for manufacturing composite floor deck panels used in commercial and industrial construction projects. This machine is specifically built to meet the standards and requirements of the USA, featuring a robust design, precision engineering, and heavy-duty capacity to handle 18-gauge to 24-gauge material thicknesses.

This fully automated roll forming system ensures high-speed, consistent, and precise production of composite floor decks, which are essential in providing structural integrity to flooring systems in high-rise buildings, bridges, and mezzanine structures. The machine is equipped with advanced hydraulic shear cutting, E-Stops for safety, and an optional safety cover to enhance operational security and efficiency.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 Tons
• Machine Footprint: 85 Feet
• Main Power: 480V - 3 Phase - 60Hz
• Motor Power: 32 HP
• Drive System: Chain Drive / Gearbox
• Forming Stations: 28 Stations
• Cutting Type: Hydraulic Shear
• Safety Features: E-Stops, Optional Safety Covers

Key Features and Benefits

1. High Production Efficiency

• With 28 forming stations, this machine ensures smooth material flow, reducing deformation and maintaining profile accuracy.
• Hydraulic shear cutting ensures precise and clean cuts at high speeds.

2. Heavy-Duty Construction

• The 85-foot-long machine footprint accommodates heavy steel construction, allowing for consistent and reliable operation.
• The 20-ton weight of the machine ensures rigidity and stability, minimizing vibrations during the roll forming process.

3. Industry-Compliant Power Requirements

• The machine operates on a 480V, 3-phase, 60Hz power system, making it suitable for industrial facilities across the USA.
• 32 HP motor provides ample power to drive the roll forming process smoothly.

4. Versatile Drive System

• Offers both chain drive and gearbox options, allowing customization based on specific production needs.

5. Safety and User-Friendly Design

• E-Stops are strategically placed for emergency halts.
• Optional safety covers enhance operator protection while maintaining machine efficiency.

Applications of 2.0" Composite Floor Deck Panels

The composite floor deck panels produced by this machine are widely used in structural flooring systems, providing enhanced strength and load-bearing capabilities. Key applications include:

• Commercial buildings (offices, malls, warehouses)
• Industrial structures
• Bridges and mezzanines
• Multi-story residential projects
• Parking garages

Question and Answer Section

Q1: What is the maximum material thickness this machine can handle?

A: The machine is designed to process material thicknesses ranging from 18-gauge to 24-gauge steel, ensuring flexibility for different composite deck panel requirements.

Q2: How much space is required for installing this machine?

A: The machine footprint is 85 feet, so it requires a spacious industrial setup for proper installation and operation.

Q3: What type of drive system does the machine use?

A: The machine features both Chain Drive and Gearbox options, allowing users to select the best configuration based on production needs.

Q4: Is the machine compatible with the power supply in the USA?

A: Yes, the machine operates at 480V, 3-phase, 60Hz, which is the standard industrial power specification in the United States.

Q5: What safety features does this machine include?

A: The machine comes equipped with E-Stops for emergency shutdown and optional safety covers to prevent accidental contact with moving parts.

Q6: What type of cutting system does this machine use?

A: It uses a hydraulic shear cutting system, ensuring clean and precise cuts without damaging the formed profile.

Q7: How does this machine improve production efficiency?

A: With 28 forming stations, a 32 HP motor, and hydraulic cutting, this machine provides fast, high-quality composite floor deck production, reducing waste and increasing output.

Q8: Can this machine produce different composite deck profiles?

A: Yes, the machine can be customized with different tooling setups to accommodate various deck profiles, depending on project specifications.

Q9: Is there a warranty for this machine?

A: Warranty terms depend on the manufacturer. Typically, roll forming machines come with a 1-year to 2-year warranty on parts and components.

Q10: How can I purchase this machine in the USA?

A: You can contact Machine Matcher or other roll forming machine suppliers in the USA to inquire about pricing, customization, and delivery options.

Conclusion

The 2.0" Composite Floor Deck Roll Forming Machine is a powerful and reliable solution for manufacturing high-quality composite deck panels in the USA. With high-speed production, robust construction, and essential safety features, this machine is an ideal choice for contractors, manufacturers, and steel fabrication businesses looking to improve their floor deck production capabilities.