2” Composite floor deck roll forming machine USA

The 2” Composite Floor Deck Roll Forming Machine is a heavy-duty industrial machine specifically designed for the U.S. market to manufacture high-strength composite metal decking used in commercial and industrial construction projects. This machine is built to handle 18 to 24 gauge material, ensuring durability, consistency, and efficiency in large-scale production environments.

Equipped with advanced hydraulic cutting technology, a 32HP motor, and a chain drive/gearbox system, this machine ensures precise deck panel production. The machine operates at 480V, 3-phase, 60Hz, making it fully compatible with standard industrial power supplies in the USA.

Machine Specifications

Machine Description

The 2” Composite Floor Deck Roll Forming Machine is engineered to produce high-quality floor deck panels with precision and efficiency. This machine is commonly used in the construction industry for steel deck flooring systems, providing structural support and reinforcement for concrete slabs.

Key Features & Benefits

1. Heavy-Duty Construction:
   • Built for long-term durability and performance in industrial production environments.
   • The 20-ton frame ensures machine stability during high-speed operation.
2. High Production Efficiency:
   • With 28 forming stations, this machine ensures the precise shaping of composite floor decks.
   • Hydraulic shear cutting provides clean and accurate cuts, reducing waste and improving efficiency.
3. Advanced Power System:
   • 32 HP motor delivers the necessary torque and power for seamless roll forming.
   • Chain Drive & Gearbox system ensures smooth transmission and long-lasting performance.
4. Safety & Compliance:
   • Equipped with E-Stops (Emergency Stops) to meet safety regulations.
   • Optional safety covers can be added to enhance worker protection.
5. Customizable Options:
   • The machine can be configured to produce different deck profiles based on customer requirements.
   • Additional automation features (such as stackers and coil handling systems) can be integrated.

Applications of 2” Composite Floor Decking

The 2” composite floor deck is widely used in commercial, industrial, and infrastructure projects across the USA. This includes:

• High-rise buildings
• Bridges and overpasses
• Parking garages
• Steel-framed structures
• Residential and commercial mezzanines

The composite floor deck acts as a permanent formwork for concrete, providing strength, stability, and fire resistance to the structure.

Q&A Section

Q1: What is the main function of a 2” composite floor deck roll forming machine?

A: The primary function of this machine is to form steel deck panels that serve as reinforcement for concrete slabs in construction projects. It ensures structural integrity, reduced construction time, and cost efficiency.

Q2: What is the power requirement for this machine in the USA?

A: The machine requires 480V, 3-phase, 60Hz power, which is standard in industrial facilities across the United States.

Q3: What materials can be processed with this machine?

A: The machine can process 18 gauge to 24 gauge galvanized steel coils, meeting industry standards for floor decking applications.

Q4: How does the hydraulic shear cutting system benefit production?

A: Hydraulic shear cutting provides clean, burr-free edges and ensures precise cutting accuracy, reducing material waste and improving product quality.

Q5: How many roll forming stations does this machine have?

A: This machine has 28 roll forming stations, which progressively shape the metal sheet into the desired floor deck profile.

Q6: Is the machine compatible with standard safety regulations in the USA?

A: Yes, the machine includes E-Stops (emergency stops) and optional safety covers to comply with OSHA and industry safety regulations.

Q7: Can this machine be customized for different floor deck profiles?

A: Yes, customers can request customized tooling to produce specific deck profiles based on their project requirements.

Q8: What is the machine’s footprint, and how much space is needed for installation?

A: The machine has a footprint of 85 feet, so it requires a large workshop or factory space with sufficient clearance for operation and coil feeding.

Q9: How is the machine delivered and installed in the USA?

A: The machine is shipped in multiple containers, and professional installation and training services can be arranged for customers in the USA.

Q10: What type of maintenance does this machine require?

A: Regular maintenance includes:

• Lubrication of the rollers and gearbox
• Inspection of hydraulic shear cutting system
• Checking chain drive tension
• Ensuring proper power supply connections
• Cleaning and replacing worn-out parts as needed

Conclusion

The 2” Composite Floor Deck Roll Forming Machine is a powerful and efficient solution for producing high-quality composite decking panels in the USA. With robust construction, advanced safety features, and a high-performance motor, this machine meets the stringent demands of the American construction industry.

For businesses looking to enhance floor deck production, this roll forming machine offers precision, reliability, and long-term cost savings.

Would you like more details on pricing, lead time, or additional customization options? Contact us today for a personalized quote!