2 inch drip edge roll forming machine USA

The 2-inch drip edge roll forming machine is a highly efficient and reliable piece of equipment designed for fabricating precise drip edge profiles. Drip edges are essential components in roofing systems, offering protection against water infiltration and ensuring long-term durability. This machine is tailored to meet the demands of roofing contractors, manufacturers, and suppliers in the USA, where precision, speed, and durability are critical.

The machine is engineered to handle various materials, including aluminum, galvanized steel, and pre-painted steel, ensuring compatibility with different roofing applications. Its robust construction, advanced automation, and user-friendly interface make it ideal for producing consistent and high-quality drip edge profiles.

Specifications

Machine Components

• Roller Material: High-grade GCr15 steel, heat-treated and chrome-coated for durability and precision.
• Frame Size: Heavy-duty steel frame with a thickness of 16-20mm, providing stability and resistance to vibration.
• Motor Power: 7.5 HP main motor with a 4 HP hydraulic cutting system for seamless operations.
• PLC System: Mitsubishi or Siemens PLC control system with a user-friendly touchscreen interface for programming and monitoring.
• Hydraulic System: High-pressure hydraulic pump with a capacity of 10 MPa for efficient cutting and punching.

Machine Features

• Profile Dimensions: Produces drip edge profiles with a height of 2 inches, adjustable for custom designs.
• Material Compatibility: Works with aluminum, galvanized steel (up to 0.8mm), and pre-painted steel (up to 0.7mm).
• Speed: Operates at a production speed of 15-25 meters per minute.
• Cutting System: Hydraulic cutting system ensures precise, burr-free cuts.
• Safety Features: Equipped with safety guards and emergency stop buttons for operator protection.

Optional Add-Ons

• Automatic Stacker: For organized stacking of finished profiles.
• Remote PLC System: Enables remote operation and troubleshooting.
• Uncoiler: 3-ton capacity manual or motorized uncoiler for efficient coil handling.

Applications

The 2-inch drip edge roll forming machine is widely used in:

• Residential and commercial roofing projects.
• Manufacturing of roofing accessories.
• Construction industries requiring water management solutions.

Setup and Installation

The machine is delivered fully assembled and requires minimal setup time. A step-by-step installation guide and on-site support from technicians are provided to ensure proper installation. The PLC system is pre-programmed with standard drip edge designs, and customization is available as per client requirements.

Maintenance

• Regular lubrication of rollers and moving parts.
• Inspection and cleaning of the hydraulic system to prevent clogging.
• Periodic calibration of the PLC system to ensure precise operations.

Pricing

• Base Price: $35,000 - $50,000 (depending on features and customization).
• Optional Extras:
  • Automatic Stacker: +$3,500
  • Remote PLC System: +$2,000
  • Uncoiler: +$1,200

Question and Answer Section

Q1: What materials can the machine process?
A1: The 2-inch drip edge roll forming machine can handle aluminum, galvanized steel, and pre-painted steel with thicknesses ranging from 0.3mm to 0.8mm, depending on the material.

Q2: How long does it take to produce one drip edge profile?
A2: The machine operates at a speed of 15-25 meters per minute, ensuring rapid production to meet high-volume demands.

Q3: Is customization of drip edge profiles possible?
A3: Yes, the machine is designed with adjustable rollers and a PLC system that allows customization of drip edge profiles.

Q4: How easy is it to operate this machine?
A4: The machine features a user-friendly touchscreen interface with pre-installed templates, making it simple for operators to adjust settings and monitor production.

Q5: What safety features does the machine have?
A5: The machine is equipped with safety guards, emergency stop buttons, and overload protection systems to ensure operator safety.

Q6: Can this machine be shipped anywhere in the USA?
A6: Yes, we offer shipping across the USA, with options for on-site installation and training.

Q7: What is the warranty period?
A7: The machine comes with a 1-year warranty covering parts and labor, excluding wear-and-tear components.

The 2-inch drip edge roll forming machine is a valuable addition for businesses aiming to enhance efficiency and production quality in the roofing industry. Its advanced features, reliable performance, and customization options make it a preferred choice for manufacturers across the USA.