2” Roof deck roll forming machine USA

The 2” Roof Deck Roll Forming Machine is a heavy-duty production machine that continuously forms corrugated metal sheets with a 2-inch depth, commonly used for roofing and flooring applications in the construction industry. This machine operates with precision hydraulic cutting and a high-powered motor to ensure optimal performance.

With a station count of 28, the machine gradually shapes the coil stock into the desired profile while maintaining consistent material thickness from 18-gauge to 24-gauge. Its chain drive and gearbox transmission allow smooth operation, ensuring long-term durability and minimal maintenance.

The hydraulic shear cutting system ensures clean and accurate cuts, reducing material waste and increasing efficiency. Additionally, optional safety covers and emergency stop (E-Stop) buttons enhance operator safety.

Machine Specifications

• Material Thickness: 18-gauge to 24-gauge
• Machine Weight: 20 tons
• Machine Footprint: 85 feet in length
• Main Power Supply: 480V, 3-phase, 60Hz (Standard USA Power Supply)
• Motor Power: 32 HP
• Transmission System: Chain Drive / Gearbox
• Roll Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Features:
  • Optional safety covers
  • Emergency Stops (E-Stops)

Key Features and Benefits

1. High-Speed Production

• Designed for continuous operation, producing precision roof deck panels with high efficiency.

2. Robust Construction

• Heavy-duty steel frame ensures machine stability and durability.

3. Precision Cutting System

• Hydraulic Shear Cutting technology ensures clean, burr-free cuts, minimizing material waste.

4. Advanced Power System

• Configured to match the USA's industrial power standards (480V - 3 Phase - 60Hz), ensuring seamless operation without additional power conversion equipment.

5. Multiple Safety Features

• Includes E-Stops for operator safety
• Optional safety covers available to prevent accidents during operation.

6. Versatile Decking Applications

• Ideal for commercial buildings, industrial structures, and large-scale residential projects where high-strength roofing and flooring are required.

Applications of 2” Roof Deck Panels

The 2” roof deck panels produced by this machine are widely used in structural roofing and flooring systems across various industries, including:

• Commercial Buildings: Offices, malls, and warehouses
• Industrial Facilities: Manufacturing plants and storage units
• Residential Projects: Multi-story buildings requiring durable roofing solutions
• Infrastructure Projects: Bridges, stadiums, and transport hubs

Question and Answer Section

Q1: What is the main function of a 2” Roof Deck Roll Forming Machine?

A: The machine is designed to manufacture 2-inch roof deck panels, commonly used in roofing and flooring applications for industrial and commercial buildings. It produces corrugated metal sheets with high precision and efficiency.

Q2: What types of materials can this machine process?

A: The machine is compatible with steel sheets ranging from 18-gauge to 24-gauge, ensuring versatility in applications.

Q3: What is the power requirement for this machine in the USA?

A: This machine is designed to operate on 480V, 3-phase, 60Hz, which is the standard industrial power supply in the USA.

Q4: What are the main safety features of this machine?

A: The machine includes multiple E-Stops for emergency halts and offers optional safety covers to protect operators from moving parts.

Q5: How does the hydraulic shear cutting system benefit production?

A: The hydraulic shear provides clean and precise cuts, reducing material waste and ensuring high-quality panel production.

Q6: How long is the machine, and how much space is required for installation?

A: The machine footprint is 85 feet, requiring a large industrial space for proper setup and operation.

Q7: What type of drive system does this machine use?

A: It operates with a Chain Drive / Gearbox system, providing reliable and consistent power transmission.

Q8: What industries commonly use 2” roof deck panels?

A: These panels are widely used in the construction industry, including commercial, industrial, and residential buildings, as well as infrastructure projects.

Q9: Can the machine produce other deck profiles?

A: While this machine is designed specifically for 2-inch roof deck panels, customization options may be available depending on manufacturer modifications.

Q10: What is the estimated weight of the machine?

A: The machine weighs 20 tons, requiring appropriate lifting and installation equipment during setup.

Conclusion

The 2” Roof Deck Roll Forming Machine is an essential asset for roof deck panel manufacturing in the USA. With precision engineering, heavy-duty construction, and a high-efficiency hydraulic cutting system, this machine is built to meet the demands of industrial roofing and flooring applications. Its USA-standard power supply configuration (480V, 3-phase, 60Hz) makes it a seamless fit for domestic manufacturing operations.

For businesses looking to enhance their roof deck panel production, this machine offers reliable performance, superior safety features, and high-speed output—making it a valuable investment in the construction and metal fabrication industry.