20 station pbr roof panel cold roll forming machine Florida

The 20-station PBR Roof Panel Cold Roll Forming Machine is a highly efficient and robust piece of equipment designed to manufacture precision-engineered PBR (Purlin Bearing Rib) roof panels. This machine caters to the growing demand for high-quality roofing solutions in Florida's construction and building industries, where durability and weather resistance are critical.

With its advanced roll forming technology, the machine transforms steel coils into PBR roof panels through a continuous process of forming, cutting, and stacking. This ensures uniformity, accuracy, and speed, making it a reliable solution for large-scale projects.

Specifications

1. Roller Stations: 20 precision-machined stations for optimal forming.
2. Material Thickness: 0.3mm to 0.8mm (customizable based on requirements).
3. Material Types: Galvanized steel, Galvalume, and painted steel coils.
4. Profile Width: 36 inches overall; effective width 30 inches.
5. Roller Material: High-grade Cr12Mov steel with hard chrome plating.
6. Frame Construction: Heavy-duty H-beam structure for stability.
7. Drive System: Gearbox drive for precise and consistent operation.
8. Motor Power: Main motor 7.5 kW; Hydraulic motor 4 kW.
9. PLC Control System: Siemens or Panasonic PLC with touchscreen interface for operation control.
10. Forming Speed: Up to 15-20 meters per minute.
11. Cutting System: Hydraulic cutting with Cr12Mov steel blade.
12. Cutting Accuracy: ±1.0mm.
13. Dimensions: 8500mm (L) x 1500mm (W) x 1200mm (H).
14. Weight: Approximately 8,500 kg.
15. Voltage: Customizable to local requirements (typically 380V, 60Hz, 3-phase for the U.S.).
16. Safety Features: Emergency stop, safety guards, and overload protection.

Optional Features

1. Automated Stacker: For efficient panel stacking and unloading.
2. Remote PLC Operation: Control the machine remotely for convenience.
3. Embossing Rollers: Add texture or patterns to the panels.
4. Customized Profiles: For variations in panel design.
5. Uncoiler: Manual or hydraulic with a capacity of up to 10 tons.

Applications

• Commercial and industrial buildings
• Residential roofing
• Agricultural facilities
• Warehouses
• Storage units

Setup and Installation

1. Pre-Installation Requirements:
   • Ensure a flat and stable foundation for the machine.
   • Verify power supply compatibility.
2. Installation Process:
   • Assemble the machine components as per the manual.
   • Align and secure the machine to the foundation.
   • Connect the power supply and PLC system.
3. Testing:
   • Run the machine with a trial coil to ensure accuracy.
   • Adjust roller alignment for profile precision.

Maintenance

• Daily: Clean rollers, remove debris, and check for wear.
• Monthly: Inspect hydraulic oil levels, motor lubrication, and electrical connections.
• Yearly: Comprehensive inspection of rollers, frame alignment, and blade sharpness.

Question and Answer Section

Q1: What is the forming speed of the machine?
A1: The machine operates at a speed of 15-20 meters per minute, depending on material thickness and profile requirements.

Q2: Can this machine be customized for different profiles?
A2: Yes, it supports customization to produce variations in panel designs, widths, and rib patterns.

Q3: Is the machine suitable for Florida's climate?
A3: Absolutely. It processes materials like Galvalume and painted steel that are corrosion-resistant, ideal for Florida’s humid and coastal climate.

Q4: What is the power requirement for this machine?
A4: It typically operates on 380V, 60Hz, 3-phase power, but voltage can be customized based on your facility.

Q5: How is quality ensured during production?
A5: The PLC system ensures precision control, and the hydraulic cutting system maintains consistency in panel dimensions.

Q6: What safety features are included?
A6: Safety guards, emergency stops, and overload protection are standard features to ensure operator safety.

Q7: How do I maintain the machine for long-term use?
A7: Regular cleaning, lubrication, and timely replacement of worn-out parts are essential for optimal performance.

Q8: Can the machine handle high production demands?
A8: Yes, the machine is designed for large-scale production with consistent output quality, making it suitable for industrial-scale projects.