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Metal roofing is a preferred choice in the USA due to its durability, energy efficiency, and aesthetic appeal. A 24 Gauge Metal Roofing Roll Forming Machine is a specialized piece of equipment designed to produce metal roofing panels from 24-gauge steel, a standard material for residential and commercial roofs. Here’s a detailed breakdown of this machine, its features, and considerations for buyers in the USA.
The 24-gauge metal roofing roll forming machine is engineered to transform metal coils into precise roofing panels efficiently. It offers seamless production of profiles commonly used in the USA, including standing seam, ribbed panels, and corrugated roofing. These machines are designed with advanced control systems for accuracy and minimal waste.
Key Features:
| Specification | Details |
|---|---|
| Material Thickness | 24-gauge (0.0239 inches or 0.6096 mm) |
| Material Width | Up to 1250 mm (49.2 inches) |
| Roller Material | High-grade steel with chrome plating for durability |
| Number of Rollers | 12-20 stations, depending on the profile |
| Frame Construction | Heavy-duty steel, 18-22 mm thickness |
| Motor Power | 7.5-15 kW main motor, 4 kW hydraulic motor |
| Machine Speed | Up to 30 m/min |
| Cutting System | Hydraulic cutting with carbide blades |
| Control System | PLC with a touch-screen interface |
| Length Tolerance | ±1 mm |
| Safety Features | Emergency stop, safety guards, and enclosures |
| Power Supply | 220V/380V, 50/60Hz, 3-phase |
| Machine Dimensions | 8-10 m (L) × 1.5 m (W) × 1.2 m (H) |
| Weight | 6-8 tons |
| Optional Extras | Stacker, uncoiler, recoiler, and remote PLC system |
Q1: What profiles can this machine produce?
A: The machine is capable of producing multiple profiles, including standing seam, ribbed panels, and corrugated panels. Custom molds can be designed based on specific requirements.
Q2: What is the maximum speed of the machine?
A: The machine operates at speeds up to 30 meters per minute, depending on the complexity of the profile.
Q3: Can the machine handle other material gauges?
A: Yes, while it is optimized for 24-gauge steel, it can handle gauges ranging from 22 to 26 with minor adjustments.
Q4: What safety features are included?
A: The machine includes emergency stop buttons, safety guards, and fully enclosed areas to protect operators.
Q5: Is the machine suitable for small businesses?
A: Absolutely. Its compact design, ease of operation, and affordability make it ideal for both small and large-scale operations.
Q6: What power requirements are needed?
A: The machine operates on a 3-phase power supply, available in 220V or 380V, compatible with most industrial setups in the USA.
Q7: What maintenance is required?
A: Routine lubrication, inspection of rollers and blades, and periodic cleaning of the PLC system are recommended to maintain optimal performance.
Q8: Are customization options available?
A: Yes, customization options such as unique profile designs, additional safety features, and advanced automation systems can be included.
Q9: How long is the setup time?
A: Initial setup and calibration typically take 2-3 hours, depending on the operator's experience and additional features.
Q10: Is training provided for machine operation?
A: Many manufacturers offer training sessions and user manuals to ensure smooth operation.
