2x2 drip edge roll forming machine USA

A 2x2 Drip Edge Roll Forming Machine is a specialized equipment designed to produce 2x2 drip edge profiles, which are commonly used in roofing systems to protect the edges from water damage and ensure effective water runoff. This machine is specifically engineered for high precision and consistent quality, making it an ideal choice for manufacturers catering to the U.S. roofing industry.

The machine efficiently converts flat metal sheets into finished drip edge profiles with consistent dimensions and smooth finishes. It supports various materials such as aluminum, galvanized steel, and copper, commonly used in the U.S. roofing market. Its advanced features allow for customization of profile dimensions, ensuring it meets diverse customer requirements.

Specifications

1. Roller Materials:
   • High-grade, heat-treated steel rollers with chrome plating for durability and corrosion resistance.
2. Machine Frame Size:
   • Heavy-duty welded steel frame, ensuring stability during operation.
3. Motors:
   • Main motor: 7.5 HP
   • Hydraulic motor: 4 HP
4. PLC System:
   • Fully automated programmable logic controller (PLC) for easy operation and precise control. Compatible with touch-screen interfaces.
5. Machine Speed:
   • Up to 40 feet per minute (adjustable speed settings).
6. Cutting System:
   • Hydraulic cutting system for clean and burr-free cuts.
   • Cutting blades made of SKD11 steel for long-lasting performance.
7. Profile Dimensions:
   • Standard profile: 2x2 inches.
   • Adjustable width and height as per customer requirements.
8. Material Gauge:
   • Compatible with 0.3 mm to 0.7 mm (26–20 gauge) metal sheets.
9. Safety Features:
   • Full enclosure around the machine for operator safety.
   • Emergency stop buttons and safety sensors.
10. Optional Extras:
    • Stackers for automatic profile stacking.
    • Remote PLC systems for monitoring and operation.
    • Uncoilers and recoilers for efficient material handling.

Setup and Installation

The machine is easy to set up and requires minimal foundation work. It comes with detailed user manuals and on-site training (optional). Power requirements for the U.S. market typically include compatibility with 220V or 480V, 60 Hz power supplies.

Maintenance Requirements

Regular maintenance ensures optimal performance and longevity:

• Lubricate the rollers and moving parts every 500 hours of operation.
• Inspect and replace cutting blades when signs of wear appear.
• Ensure the hydraulic system is free from leaks and operates within the recommended pressure range.
• Clean the machine daily to remove metal debris and dust.

Question and Answer Section

Q1: What is the production capacity of the 2x2 drip edge roll forming machine?
A1: The machine can produce up to 40 feet of drip edge profiles per minute, depending on the material and gauge.

Q2: Can the machine handle different materials?
A2: Yes, it supports aluminum, galvanized steel, and copper sheets commonly used in U.S. roofing systems.

Q3: Is the machine customizable for different profile sizes?
A3: Absolutely! The machine can be adjusted to produce various drip edge dimensions beyond the standard 2x2 inches.

Q4: What safety features are included?
A4: The machine is equipped with safety enclosures, emergency stop buttons, and sensors to ensure operator safety.

Q5: How is the machine shipped within the U.S.?
A5: The machine is securely packed and shipped via freight services. Delivery and installation assistance are available upon request.

Q6: What is the average price range for a 2x2 drip edge roll forming machine?
A6: Prices typically range from $40,000 to $70,000, depending on the included features and optional extras.

Q7: How can I ensure the machine operates efficiently over time?
A7: Routine maintenance, such as lubrication, blade inspection, and hydraulic system checks, will keep the machine running efficiently.

Q8: Is training provided for operators?
A8: Yes, most manufacturers offer on-site training or virtual tutorials for machine operation and maintenance.

This 2x2 Drip Edge Roll Forming Machine is an indispensable tool for U.S. roofing professionals seeking precision and efficiency in drip edge production. Its advanced features, combined with robust construction, ensure it meets the rigorous demands of the industry.