3.0″ N Cellular Roof Deck roll forming machine USA

The 3.0″ N Cellular Roof Deck Roll Forming Machine is an advanced metal forming system designed specifically for roof deck production in the USA. This machine is engineered to produce high-quality cellular roof decks that offer superior strength, durability, and fire resistance, making them ideal for commercial and industrial construction projects.

Designed with precision engineering, this machine ensures high-speed production, consistent profile accuracy, and excellent structural integrity. It is an essential addition to steel fabrication businesses, metal construction firms, and roll forming manufacturers looking to meet the growing demand for roof decking solutions in the United States.

Key Features and Benefits

• High Production Capacity: Designed for continuous operation to produce precise and durable 3.0″ N cellular roof decks.
• Precision Roll Forming: Equipped with 28 forming stations, ensuring high accuracy and uniformity in profile formation.
• Hydraulic Cutting System: Provides clean, burr-free cuts with high precision, reducing waste and increasing production efficiency.
• Heavy-Duty Construction: The machine weighs 20 tons, ensuring stability and durability during high-speed operation.
• Optimal Power Supply: Uses 480V, 3-phase, 60Hz power, which is standard across industrial applications in the USA.
• Flexible Drive System: The machine features a chain drive / gearbox combination for smooth power transmission and durability.
• Safety Features: Emergency stops (E-Stops) and optional safety covers to enhance operator safety.

Machine Specifications

Understanding the 3.0″ N Cellular Roof Deck Profile

The 3.0″ N Cellular Roof Deck is a widely used steel deck profile in the USA’s commercial and industrial construction sector. This profile offers enhanced load-bearing capacity, making it suitable for high-span roofing applications.

Applications of the 3.0″ N Cellular Roof Deck

• Commercial and Industrial Buildings – Provides high structural strength for large-scale projects.
• Warehouses and Distribution Centers – Used for durable, high-load roof decking.
• Multi-Level Construction – Essential for high-rise and mixed-use buildings.
• Stadiums and Arenas – Preferred for their superior fire resistance and span capacity.

Setup & Installation

Setting up the 3.0″ N Cellular Roof Deck Roll Forming Machine in a production facility requires:

1. Adequate Space: Ensure at least 85 feet of workspace for installation and material handling.
2. Proper Power Supply: Requires 480V, 3-phase, 60Hz industrial power.
3. Foundation Preparation: Due to its 20-ton weight, a reinforced floor is recommended.
4. Hydraulic System Connection: Connect hydraulic cutting components for precise shear cutting.
5. Safety Setup: Install E-Stops and optional safety covers for operator protection.
6. Calibration and Testing: Run test sheets to ensure profile accuracy before full-scale production.

Maintenance Requirements

To maintain peak performance, follow these essential maintenance steps:

• Lubrication: Regularly grease chain drive components and gearbox.
• Hydraulic System Check: Ensure hydraulic shear cutting systems operate smoothly.
• Roller Inspection: Clean and check forming rollers for wear or misalignment.
• Electrical Components: Inspect motor, power supply, and wiring connections.
• Safety Features Testing: Test E-Stops and emergency shutdown functions.

Frequently Asked Questions (FAQs)

Q1: What is the production speed of this roll forming machine?

A1: The production speed varies depending on material thickness and setup, but it generally operates at high speeds, capable of producing large volumes of 3.0″ N Cellular Roof Deck per hour.

Q2: What material thickness can this machine handle?

A2: This machine is designed to process steel sheets between 18 gauge (1.2mm) and 24 gauge (0.6mm).

Q3: What type of drive system does this machine use?

A3: The machine is equipped with a chain drive and gearbox system for smooth operation and durability.

Q4: What type of power supply is required for this machine?

A4: It requires a 480V, 3-phase, 60Hz power supply, which is standard in industrial facilities across the USA.

Q5: How does the hydraulic cutting system work?

A5: The machine uses a hydraulic shear cutting mechanism, which ensures clean, precise, and burr-free cuts, reducing material waste.

Q6: Are safety features included in this machine?

A6: Yes, it comes with E-Stops (emergency stop buttons) and optional safety covers for added operator protection.

Q7: What is the footprint of this roll forming machine?

A7: The machine has a footprint of 85 feet, requiring sufficient floor space for setup and operation.

Q8: Can this machine be customized for specific production needs?

A8: Yes, manufacturers can customize rollers, profile shapes, automation features, and safety enclosures to meet unique project requirements.

Q9: How often does this machine require maintenance?

A9: Routine daily, weekly, and monthly maintenance checks are recommended to ensure optimal performance and longevity.

Q10: Where can I buy this roll forming machine in the USA?

A10: You can purchase this machine from leading roll forming machine manufacturers and suppliers in the USA, including specialized equipment distributors and direct manufacturers.

Conclusion

The 3.0″ N Cellular Roof Deck Roll Forming Machine is a high-performance, heavy-duty machine designed for large-scale roofing deck production in the USA. With its hydraulic shear cutting system, 28 forming stations, 32HP motor, and industrial-grade power supply (480V, 3Ph, 60Hz), this machine ensures efficiency, durability, and precision.

For companies involved in commercial and industrial construction, metal fabrication, and roll forming operations, this machine is an excellent investment to meet the increasing demand for structurally strong and fire-resistant cellular roof decking.