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The 3 Composite Corrugated Metal Floor Decking Roll Forming Machine is an advanced industrial system designed to manufacture high-strength metal floor decking panels for commercial, industrial, and residential construction. This machine is specifically designed to cater to the USA market, following the standard 480V – 3 Phase – 60Hz power supply requirements.
With high-speed operation, precision forming technology, and a robust hydraulic cutting system, this roll forming machine is an essential piece of equipment for steel fabricators, construction companies, and infrastructure projects.
The 3 Composite Corrugated Metal Floor Decking Roll Forming Machine is a fully automated roll forming system that produces floor decking profiles used for composite floor systems in steel structures.
This machine is built for heavy-duty production, with a 20-ton weight and an 85ft footprint, ensuring stability during continuous operation. It is equipped with a chain drive or gearbox system, offering enhanced torque transmission and consistent profile accuracy. The hydraulic shear cutting system ensures clean, precise cuts while maintaining high production efficiency.
Additionally, the machine features 28 forming stations, guaranteeing optimal profile formation with uniform material thickness ranging from 18 gauge to 24 gauge. Optional safety covers and E-stops ensure operator safety, making this machine compliant with modern industrial safety standards.
| Specification | Details |
|---|---|
| Material Thickness | 18 gauge - 24 gauge |
| Machine Weight | 20 tons |
| Machine Footprint | 85 feet |
| Main Power | 480V - 3 Phase - 60Hz |
| Motor Power | 32 HP |
| Drive System | Chain Drive / Gearbox |
| Number of Roll Stations | 28 Stations |
| Cutting System | Hydraulic Shear |
| Safety Features | Optional Safety Covers, E-Stops |
The 3 Composite Corrugated Metal Floor Decking Roll Forming Machine is used in steel deck construction projects, including:
To ensure optimal performance, follow these maintenance steps:
| Issue | Possible Cause | Solution |
|---|---|---|
| Uneven Profile Formation | Misaligned Roll Stations | Recalibrate and align stations |
| Hydraulic Shear Not Cutting Properly | Low Hydraulic Pressure | Check and refill hydraulic fluid |
| Machine Not Starting | Power Supply Issue | Verify 480V - 3 Phase - 60Hz connection |
| Material Slippage | Improper Feed Tension | Adjust material feed system |
This machine is designed to work with galvanized steel, cold-rolled steel, and stainless steel within the 18g - 24g thickness range.
Production speed depends on the motor power and material thickness, but it generally operates at 15-30 meters per minute.
Yes, the hydraulic shear cutting system is fully automated, ensuring high-precision cutting with minimal waste.
Yes, the roll forming system can be adjusted or retooled to produce different deck profiles based on project requirements.
Yes, it requires a 480V - 3 Phase - 60Hz power supply, which is standard for industrial manufacturing in the USA.
The machine includes E-Stops and has optional safety covers for operator protection.
Yes, it can be shipped and installed across all 50 states, provided proper power supply and installation space are available.
With proper maintenance, this machine can last 15+ years, making it a valuable long-term investment.
The 3 Composite Corrugated Metal Floor Decking Roll Forming Machine is a high-performance, industrial-grade system designed for large-scale steel deck production in the USA market. With precision engineering, a hydraulic shear cutting system, and customizable safety options, this machine is a top choice for contractors and steel manufacturers.
If you're looking to increase efficiency and output in your metal deck production, this machine provides the reliability and performance needed to meet the demands of modern construction projects.
