3” Composite floor deck roll forming machine USA

The 3” Composite Floor Deck Roll Forming Machine is a highly efficient and robust machine designed for the U.S. market. This roll forming system is engineered to produce 3-inch deep composite floor decking panels, which are widely used in the construction industry for reinforcing concrete slabs in commercial and industrial buildings.

The machine is built with a heavy-duty structure to ensure durability and precision in forming high-strength decking profiles. It is designed to handle 18 to 24-gauge galvanized steel coils, making it suitable for a wide range of flooring applications.

The hydraulic cutting system ensures clean and precise cuts, and the 28 forming stations help achieve excellent profile accuracy and structural integrity. The machine operates at a standard U.S. power configuration of 480V, 3-phase, 60Hz, ensuring compatibility with American industrial power supplies.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V - 3Ph - 60Hz
• Motor Power: 32HP
• Gearbox: Chain Drive / Gearbox
• Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included for safety

Key Features

• High Precision Forming: 28 stations ensure an accurate and strong floor decking profile.
• Heavy-Duty Construction: The machine structure is designed to handle long production runs.
• Hydraulic Shear Cutting: Provides clean, burr-free cuts without deforming the profile.
• Chain Drive / Gearbox System: Offers smooth and stable forming with minimal maintenance.
• E-Stops & Optional Safety Covers: Ensures operator safety and compliance with industrial safety standards.
• Standard U.S. Power Supply: Designed for easy installation and operation in the USA.

Applications of 3” Composite Floor Decking

The 3-inch composite floor deck is commonly used in:

• Multi-story Buildings: Office buildings, commercial complexes, and residential towers.
• Industrial Flooring: Warehouses and factories requiring reinforced flooring.
• Bridges and Infrastructure Projects: Where composite decking is needed for added strength.
• Parking Structures: Ideal for heavy load-bearing applications.

Question & Answer Section

1. What materials can this machine process?

This roll forming machine is designed to process galvanized steel in thicknesses ranging from 18-gauge to 24-gauge.

2. What power requirements does this machine have?

The machine operates on 480V, 3-phase, 60Hz, which is standard for industrial applications in the United States.

3. What type of cutting system is used in this machine?

It is equipped with a hydraulic shear cutting system, ensuring precise, burr-free cuts with minimal material waste.

4. How many forming stations does the machine have?

The machine features 28 forming stations, which enhance profile accuracy and structural durability.

5. What are the safety features included?

The machine comes with E-Stops (Emergency Stops) for operator safety. Safety covers are optional and can be added for additional protection.

6. What industries use the 3” composite floor deck?

This type of decking is widely used in commercial and industrial construction, including high-rise buildings, warehouses, parking garages, and bridge structures.

7. How much space is needed to install this machine?

The machine has a footprint of 85 feet, so adequate space is required for installation, operation, and material handling.

8. What is the weight of this machine?

The machine weighs 20 tons, requiring proper floor support and lifting equipment for installation.

9. What type of drive system does this machine use?

The machine can be equipped with either a chain drive or a gearbox system, providing flexibility depending on production needs.

10. Is this machine suitable for high-volume production?

Yes, it is designed for high-volume manufacturing, ensuring efficiency, precision, and durability over extended production runs.

Conclusion

The 3” Composite Floor Deck Roll Forming Machine is a highly efficient and reliable solution for producing high-quality composite floor decking in the U.S. market. With its robust construction, precise hydraulic cutting, and 28-station forming capability, it meets the highest industry standards for strength, durability, and efficiency.

For businesses involved in steel construction, infrastructure development, and commercial projects, this machine offers a powerful solution for enhancing structural integrity and reducing construction time.