3" Deep metal decking panel roll forming machine USA

The 3" Deep Metal Decking Panel Roll Forming Machine is an industrial-grade roll forming system designed for high-efficiency production of structural metal decking panels used in commercial and industrial construction. Engineered for the USA market, this machine is built to comply with 480V - 3 phase - 60Hz power requirements and meets industry standards for metal deck production. It provides superior performance, high precision, and robust construction, making it ideal for manufacturers and contractors in the United States.

Machine Specifications

• Material Thickness: 18-gauge to 24-gauge steel
• Machine Weight: 20 tons
• Machine Footprint: 85 feet in length
• Main Power Supply: 480V - 3 phase - 60Hz
• Motor Power: 32 HP
• Drive System: Chain Drive / Gearbox
• Number of Roll Stations: 28
• Cutting System: Hydraulic Shear
• Safety Features:
  • Optional Safety Covers
  • Emergency Stop (E-Stop) Buttons

Machine Description

The 3" Deep Metal Decking Panel Roll Forming Machine is designed to manufacture deep-ribbed metal decking panels that provide enhanced strength and structural integrity for concrete floor support systems. The machine operates with high precision roll forming technology, ensuring consistent panel profiles and dimensional accuracy.

Key Features:

• Heavy-Duty Construction: The machine is designed with a robust steel frame and high-strength rollers to withstand continuous production cycles.
• Versatile Thickness Range: Capable of processing 18-gauge to 24-gauge steel, making it suitable for various decking applications.
• High-Efficiency Drive System: Equipped with a 32 HP motor and a chain drive/gearbox system, ensuring stable and efficient performance.
• Optimized Cutting System: The hydraulic shear cutting mechanism ensures clean and precise cuts, reducing material waste and production downtime.
• Safety Features:
  • Emergency Stops (E-Stops) strategically placed for immediate shutdown in case of an emergency.
  • Optional Safety Covers for additional operator protection.
• Large Production Capacity: With 28 roll stations, the machine ensures accurate panel forming at high-speed production rates.

Applications

This machine is primarily used in the construction industry for manufacturing metal decking panels used in:

• High-rise buildings
• Commercial and industrial structures
• Bridges and infrastructure projects
• Parking garages
• Mezzanine flooring systems

Setup and Installation

The machine requires 85 feet of production space and must be installed in a facility with a 480V - 3 phase - 60Hz power supply. Proper leveling, foundation support, and alignment of roll stations are essential for optimal performance. The chain drive/gearbox system requires regular lubrication and maintenance to ensure longevity and reliability.

Frequently Asked Questions (FAQ)

Q1: What is the production speed of this machine?

The production speed varies depending on material thickness but typically ranges from 40 to 60 feet per minute (FPM).

Q2: Can the machine handle galvanized steel?

Yes, the machine can process galvanized steel, painted steel, and bare steel within the specified thickness range (18-24 gauge).

Q3: What type of maintenance is required?

Regular maintenance includes:

• Lubrication of the gearbox and chain drive
• Inspection and alignment of roll stations
• Hydraulic system checks for the cutting shear
• Cleaning and safety system testing

Q4: Is the cutting system adjustable?

Yes, the hydraulic shear system can be adjusted to ensure precise cutting according to the required panel length.

Q5: How many operators are needed for production?

Typically, one to two operators are required for running and monitoring the machine, depending on the production volume and automation level.

Q6: Can the machine be customized for different panel widths?

Yes, optional roll tooling modifications can be made to accommodate different panel widths as per customer requirements.

Q7: Does the machine come with a warranty?

Yes, most manufacturers offer a 12 to 24-month warranty covering manufacturing defects and major components.

Conclusion

The 3" Deep Metal Decking Panel Roll Forming Machine is a high-performance and heavy-duty production machine built for the USA market. With a robust design, advanced safety features, and a reliable hydraulic cutting system, it is an ideal choice for construction and decking manufacturers looking for precision and efficiency.

If you are interested in purchasing or need more details about this machine, feel free to contact us for a quote.