The 3-inch drip edge cold roll forming machine is designed to produce precision drip edge profiles commonly used in roofing applications for residential and commercial buildings. This specialized machine is highly efficient, delivering durable and accurately shaped drip edges that provide water runoff protection and aesthetic enhancement for roofs.

Machine Description

This cold roll forming machine is tailored for manufacturing 3-inch drip edges. Its design incorporates advanced technology to ensure consistent production quality. With its automated operation and robust components, the machine minimizes manual intervention, reduces production time, and ensures precision. The machine supports multiple material types, making it versatile for various applications and markets.

Specifications

• Profile Dimensions:
  • Drip Edge Width: 3 inches
  • Material Gauge: 0.3mm to 0.8mm (customizable)
  • Profile Shape: Standard drip edge with optional custom designs.
• Materials:
  • Aluminum
  • Galvanized Steel
  • Stainless Steel
  • Painted/Coated Steel
• Roller Materials:
  • High-quality GCr15 steel, hardened and polished.
• Machine Components:
  • Roller Stations: 10–14 stations for smooth forming.
  • Cutting System: Hydraulic cutting with precision steel blades.
  • Frame Size: 350 H-beam base for stability.
  • Motors: Main motor (7.5 kW); Hydraulic motor (4 kW).
  • Speed: Up to 15–20 meters per minute.
  • Control System: PLC (Programmable Logic Controller) with touchscreen interface.
  • Safety Features: Emergency stop, safety enclosures, and overload protection.
• Power Requirements:
  • Voltage: 220V/380V/440V (customizable for Florida’s standards).
  • Frequency: 50Hz/60Hz.
• Extras:
  • Automatic stacker for finished products.
  • Remote PLC monitoring system.
  • Coil handling equipment (uncoilers and straighteners).

Applications

• Roofing drip edges for homes and commercial buildings.
• Water runoff systems for weatherproofing.
• Enhancing the roof's durability and aesthetics.

Benefits

• High Efficiency: Produces up to 20 meters per minute, ideal for large-scale operations.
• Versatility: Supports various materials and gauges for different applications.
• Precision: Ensures uniform quality and dimensions in all profiles.
• Low Maintenance: Designed with durable materials and a streamlined setup.
• Ease of Use: User-friendly PLC system for simplified operation.

Setup and Installation

1. Machine Placement: Requires a level floor with sufficient space for the machine and coil handling.
2. Electrical Connections: Connect to the specified power supply, ensuring compliance with Florida regulations.
3. Material Loading: Attach the metal coil to the uncoiler and feed it into the machine.
4. Calibration: Adjust settings on the PLC system for the required profile dimensions.
5. Testing: Perform a trial run to ensure accuracy and quality.

Maintenance

• Regularly lubricate rollers and moving parts.
• Inspect and replace worn cutting blades as needed.
• Clean the machine after each production cycle to prevent residue buildup.
• Schedule periodic professional maintenance checks.

FAQs

1. What materials can this machine process?
The machine can process aluminum, galvanized steel, stainless steel, and painted/coated steel within the specified gauge range (0.3mm to 0.8mm).

2. How much space is required for installation?
Typically, the machine requires an area of about 10m x 3m, with additional space for material handling equipment.

3. Is the machine compatible with Florida's power supply standards?
Yes, the machine's voltage and frequency can be customized to meet Florida's electrical standards.

4. Can custom drip edge profiles be produced?
Yes, the rollers can be customized to create non-standard drip edge profiles upon request.

5. What is the average production output?
The machine can produce up to 20 meters of drip edge profiles per minute, depending on the material and profile complexity.

6. What kind of training is provided?
Comprehensive training for operators is provided, including machine setup, operation, and basic troubleshooting.

7. How long is the warranty?
The machine comes with a one-year warranty, covering parts and labor for manufacturing defects.

8. Are spare parts readily available?
Yes, spare parts can be shipped directly to Florida within a short timeframe.