3” metal roof deck roll forming machine in the USA

The 3” Metal Roof Deck Roll Forming Machine is a high-performance piece of equipment designed to produce durable and structurally sound metal roof decking panels with a 3-inch profile. These panels are commonly used in commercial, industrial, and large-scale building projects across the United States. The machine is engineered for precision, efficiency, and reliability, catering to the growing demand for high-quality roof decking solutions.

This roll forming machine is capable of working with a variety of metals, including galvanized steel, aluminum, and stainless steel. It offers customizable configurations to produce panels of varying widths, thicknesses, and lengths based on the project requirements. Equipped with advanced automation, the machine minimizes labor costs and ensures consistent quality, making it ideal for manufacturers and contractors.

Specifications

• Roller Materials: Hardened steel with chrome plating for durability and corrosion resistance.
• Material Thickness Range: 0.8mm to 1.5mm (22 to 16 gauge steel).
• Material Compatibility: Galvanized steel, aluminum, and stainless steel.
• Profile Dimensions:
  • Height: 3 inches
  • Width: Customizable (standard widths: 36 inches or 48 inches)
• Frame Structure: Heavy-duty steel frame for stability and long-term performance.
• Drive System: Chain drive or gearbox-driven system for consistent operation.
• Motors:
  • Main motor: 7.5-15 kW (variable depending on customization).
  • Hydraulic motor for cutting: 5.5 kW.
• Cutting System: Hydraulic cutting with high-speed steel blades for clean cuts.
• Control System: PLC (Programmable Logic Controller) with a user-friendly touchscreen interface.
• Production Speed: Up to 20-25 meters per minute.
• Safety Features: Emergency stop buttons, safety covers, and enclosures.
• Coil Loading Capacity: Up to 10 tons.
• Optional Extras:
  • Automatic stacker
  • Uncoiler and recoiler systems
  • Remote control and monitoring systems
  • Inline punching system for additional panel customization.

Setup and Installation

• Site Requirements: The machine requires a flat, leveled surface with sufficient space for operation, coil storage, and panel stacking. Electrical power supply (380V/440V, 50/60Hz) and hydraulic systems must be installed before commissioning.
• Installation Time: Typically 3-5 days with a professional installation team.
• Training: Onsite or remote training is provided to ensure operators are familiar with the machine’s functions and safety protocols.

Maintenance

• Regular lubrication of rollers and moving parts.
• Periodic inspection and replacement of worn-out components such as cutting blades and drive chains.
• Calibration of the PLC system for accurate measurements and adjustments.
• Cleaning to prevent material build-up and ensure smooth operation.

Frequently Asked Questions

1. What is the primary use of a 3” metal roof deck?
The 3” metal roof deck is primarily used in commercial and industrial construction projects. It serves as a durable and load-bearing surface for roofs, providing strength and stability to support heavy loads and insulation materials.

2. What materials can be used with this machine?
The machine is compatible with galvanized steel, aluminum, and stainless steel, offering versatility to suit various project requirements.

3. Can the machine produce custom panel lengths?
Yes, the machine is equipped with a programmable PLC system that allows for the production of panels in custom lengths based on project specifications.

4. Is it possible to add inline punching to the machine?
Yes, an inline punching system can be added as an optional feature to create holes or slots as needed for specific applications.

5. How much does a 3” metal roof deck roll forming machine cost in the USA?
The price of the machine varies depending on the customization and optional features. Basic models start at approximately $50,000, while fully equipped versions can go up to $120,000 or more.

6. What is the production capacity of the machine?
The machine can produce up to 25 meters of decking per minute, depending on the material and thickness.

7. How long does it take to set up the machine after purchase?
Professional installation and commissioning typically take 3-5 days, after which the machine is ready for operation.

8. Is technical support available in the USA?
Yes, most manufacturers provide local technical support or remote assistance to ensure smooth operation and maintenance.

9. Can the machine be transported easily?
The machine is designed for easy transport and can be shipped to any location in the USA with proper packaging.

10. What warranties are offered with the machine?
Manufacturers typically offer a one-year warranty for parts and technical support, with options for extended warranties.