3” N-Deck Roll Forming Machine – UAE

3” N-Deck Roll Forming Machine – UAE Edition
Precision-Engineered for Structural Decking Applications Across the UAE

Product Overview:

The 3" N-Deck Roll Forming Machine is a high-performance, fully automated forming solution built to produce deep-profile structural steel decking panels used in large-scale construction. Specially designed for the UAE market, this machine delivers reliable operation in demanding industrial environments such as Dubai, Abu Dhabi, and Sharjah, where fast-paced development projects require precise, high-strength composite floor decking.

The N-deck profile, known for its superior spanning capacity and shear bond with concrete, is ideal for multi-story commercial buildings, parking structures, stadiums, and high-rise residential towers. This roll forming machine ensures continuous, accurate production of 3” deep profiles, perfectly matching the structural standards required in Middle Eastern construction projects.

Machine Matcher is proud to offer this new, custom-built machine—crafted to your profile drawings, material specs, and project scale.

Machine Technical Specifications:

• Machine Type: 3" N-Deck Roll Forming Machine

• Production Speed: 12–18 meters per minute (adjustable based on material and profile)

• Material Thickness Range: 0.8 mm – 1.5 mm

• Material Width Range: 1000 mm – 1350 mm (customized to suit profile)

• Material Types: Galvanized Steel, Cold Rolled Steel, Aluminum (optional)

• Material Yield Strength: Up to 550 MPa

Roller Section:

• Roller Material: GCr15 (hardened chrome steel)

• Roller Surface Treatment: Hard chrome-plated for corrosion and wear resistance

• Number of Forming Stations: 24–32 stations (depending on final profile depth and flange design)

• Roller Shaft Diameter: 80 mm – 90 mm

• Shaft Material: High-grade 45# steel, precision ground and heat-treated

Drive & Cutting System:

• Main Drive Type: Chain or Gear Drive System

• Power (UAE Compatible): 380V / 50Hz / 3Phase

• Motor Power: 15 kW (variable depending on configuration)

• Cutting Method: Hydraulic post-cut system synchronized with PLC

• Blade Material: Cr12MoV (heat-treated for extended cutting life)

Control & Operation:

• Control Type: PLC Control System with HMI (Siemens, Delta, or Mitsubishi options)

• Operating Mode: Fully automatic with manual override for setup and testing

• De-coiling System: 5T–10T Hydraulic or Manual Uncoiler

• Punching/Notching System (if included): Optional pre-punch station for shear studs or service holes

Structural Details:

• Machine Frame: Welded steel base, stress-relieved, with heavy-duty sidewalls

• Thickness of Frame Steel: 20–25 mm

• Profile Shape: 3” N-Deck Profile (trapezoidal, deep corrugated)

• Profile Width and Depth: Width ~ 600–960 mm / Depth ~ 75 mm (3 inches)

• Length Tolerance: ±1.5 mm

Safety Features:

• Protective Covers/Guards: Full-length safety guarding on forming and cutting zones

• Emergency Stop Button: Installed at critical locations

• Overload Protection System: Motor and hydraulic overload protection integrated into PLC

Industry Application:

The 3" N-Deck roll forming machine is specifically built for:

• Commercial Construction: High-rises, malls, office towers

• Industrial Facilities: Warehouses, factories, plants

• Infrastructure Projects: Airports, bridges, parking decks

• Prefabricated Construction: Modular and pre-engineered buildings

This profile provides excellent fire resistance, load-bearing performance, and concrete bonding strength, making it one of the most in-demand decking solutions in UAE’s rapidly expanding urban infrastructure.

Price Range:

Prices start from: USD $75,000 
Depending on material specs, forming stations, uncoiler capacity, punching requirements, and brand of control systems.

What affects the final price:

• Type and number of forming stations

• Motor brand and total power required

• Optional punching or embossing stations

• Coil handling systems (decoiler, coil car)

• PLC brand (Delta, Siemens, Mitsubishi)

• Safety and automation upgrades

• Delivery location and service options

Note: Pricing is determined based on optional extras and customization requirements. Contact us for a tailored quote based on your specific needs.

Delivery & Warranty (UAE):

All machines are new and custom-built to match your profile drawings and local power supply requirements. Machines are delivered directly across the UAE, including Abu Dhabi, Dubai, Sharjah, and all other emirates.

Warranty: One-year warranty from date of dispatch
Support: Ongoing spare parts supply, maintenance, and remote troubleshooting available

Quoting Instructions:

To receive the most accurate quote, please email your:

• Profile drawing or sketch (PDF or CAD)

• Material thickness and type

• Required speed

• Coil width

• Power specifications

• Optional extras required

Email: [email protected]

Frequently Asked Questions (FAQ):

Q1: What material thicknesses are best suited for this machine?
A: This machine operates best with galvanized or cold-rolled steel from 0.8 mm to 1.5 mm, commonly used for structural decking.

Q2: Can I produce profiles with embossing or shear stud holes?
A: Yes, optional punching or embossing stations can be added to the machine as per project requirements.

Q3: Is the machine compatible with UAE power supply?
A: Absolutely. All machines are built for 380V, 3Phase, 50Hz to match UAE industrial standards.

Q4: What’s the lead time for delivery to Dubai or Abu Dhabi?
A: Typically, 60–90 days from order confirmation, depending on customization and shipping schedules.

Q5: Do you offer installation or on-site training in the UAE?
A: Yes. We provide installation, commissioning, and operator training through our service partners in the region.

Q6: What if I need spare parts or remote support?
A: Machine Matcher offers long-term support with spare part supply and remote troubleshooting assistance.

Conclusion:

The 3" N-Deck Roll Forming Machine is a high-strength, precision-engineered solution tailored for UAE’s structural decking demands. With fast production speeds, automation options, and excellent durability, it’s ideal for modern construction and infrastructure development in the region.

Machine Matcher is your trusted partner for high-performance roll forming solutions across the UAE.
For quotes and consultation, contact us at [email protected].