4.5″ Deep Cellular Roof Deck roll forming machine USA

The 4.5″ Deep Cellular Roof Deck Roll Forming Machine is designed to manufacture high-strength, deep-profiled steel decking used in large commercial and industrial structures. This roll forming system ensures precise forming, cutting, and finishing of deep cellular roof decks, which are crucial for structural integrity and sound insulation. The machine is engineered to meet USA standards and operates on 480V - 3Ph - 60Hz power requirements.

Machine Description

The 4.5″ Deep Cellular Roof Deck Roll Forming Machine is a heavy-duty roll forming system designed for high-speed and precision forming of cellular roof decks. It integrates 28 forming stations to gradually shape the steel into deep cellular deck profiles with high accuracy. The hydraulic shear cutting system ensures clean and precise cuts without distortion, making it ideal for large-scale manufacturing.

This machine is built with durability in mind, weighing 20 tons, and has a footprint of 85 feet, making it suitable for industrial production settings. The 32 HP motor powers the system, delivering consistent performance for extended production runs.

The roll forming process is facilitated by a chain drive and gearbox system, offering a robust and smooth material feed. Safety features such as optional safety covers and emergency stop (E-Stop) systems ensure compliance with workplace safety regulations.

Technical Specifications

Key Features

• High Precision: The machine is designed for tight tolerances, ensuring consistent profile accuracy.
• Heavy-Duty Construction: Built to handle the rigors of industrial production with a robust frame.
• Hydraulic Shear Cutting: Delivers smooth, burr-free cuts, reducing material waste.
• Multiple Forming Stations: 28 forming stations ensure gradual shaping, reducing stress on the material.
• Safety Features: Optional safety covers and emergency stops to enhance worker safety.
• Optimized for the USA Market: Engineered to work seamlessly with standard 480V - 3Ph - 60Hz power supply.

Applications of 4.5″ Deep Cellular Roof Deck

• High-Rise Commercial Buildings
• Industrial Facilities
• Bridges & Infrastructure Projects
• Large Warehouses & Distribution Centers
• Public Structures (Airports, Stadiums, and Schools)

Setup & Installation

Setting up the 4.5″ Deep Cellular Roof Deck Roll Forming Machine requires:

1. Site Preparation: Ensure adequate space to accommodate the 85 ft machine footprint.
2. Electrical Setup: Connect to 480V - 3Ph - 60Hz power supply.
3. Material Feeding System: Load steel coils with thickness ranging from 18g - 24g.
4. Calibration & Testing: Run initial test strips to ensure profile accuracy.
5. Safety Checks: Ensure emergency stops and safety covers (if used) are functional.

Maintenance Guidelines

• Regular Gearbox Inspection: Ensure lubrication and check for wear.
• Hydraulic System Maintenance: Monitor hydraulic shear performance and fluid levels.
• Chain Drive Adjustment: Keep the chain drive properly tensioned and lubricated.
• Roller Alignment Checks: Prevent profile defects by ensuring roller stations are aligned.
• Electrical & Safety System Checks: Verify E-stops and motor function periodically.

Frequently Asked Questions (FAQ)

Q: What materials can this machine process?
A: The 4.5″ Deep Cellular Roof Deck Roll Forming Machine is designed for steel coils with thickness ranging from 18 gauge to 24 gauge.

Q: What is the power requirement for this machine?
A: The machine operates on 480V - 3Ph - 60Hz, making it ideal for industrial applications in the USA.

Q: What type of drive system does the machine use?
A: It is equipped with a chain drive and gearbox system to ensure smooth and consistent material feeding.

Q: Is the hydraulic shear cutting system reliable?
A: Yes, the hydraulic shear cutting system provides clean and accurate cuts, reducing material waste and ensuring high precision.

Q: Can the machine be customized with additional safety features?
A: Yes, optional safety covers can be added for enhanced worker protection, along with emergency stop (E-Stop) systems.

Q: How many forming stations does this machine have?
A: The machine includes 28 forming stations, ensuring gradual material shaping with minimal stress on the steel.

Q: What industries commonly use 4.5″ deep cellular roof deck?
A: This type of roof deck is used in high-rise buildings, industrial structures, bridges, warehouses, and large-scale public facilities.

Conclusion

The 4.5″ Deep Cellular Roof Deck Roll Forming Machine is an essential asset for manufacturers producing large-scale roofing systems. With high precision, heavy-duty construction, and robust safety features, this machine meets the demands of the USA market. Whether used for commercial, industrial, or infrastructure projects, it guarantees high-quality, durable cellular roof decking that meets stringent engineering standards.