4” drip edge roll forming machine USA

The 4” Drip Edge Roll Forming Machine is a specialized equipment designed to manufacture precise and durable drip edge profiles used in roofing applications. These drip edges prevent water from damaging the edges of roofs by directing it away from the building's fascia. The machine offers high efficiency, consistent quality, and seamless operation, making it a valuable investment for roofing material manufacturers and contractors in the USA.

With advanced automation and robust construction, this machine ensures accuracy in producing profiles that meet industry standards. Its modular design allows for easy adjustments and maintenance, catering to various production needs.

Specifications

1. Machine Structure:

• Frame Material: Heavy-duty steel, powder-coated for corrosion resistance
• Frame Thickness: 20mm

2. Rollers:

• Material: High-grade GCr15 steel, heat-treated and chrome-plated for durability
• Number of Stations: 10-15, depending on the profile complexity

3. Cutting System:

• Type: Hydraulic cutting system
• Blade Material: Cr12MOV steel, quenched for sharpness and longevity
• Cutting Accuracy: ±0.5mm

4. Profile Specifications:

• Profile Width: 4 inches
• Material Thickness (Gauge): 0.3mm to 0.8mm (22-29 gauge)
• Compatible Materials: Galvanized steel, aluminum, and coated steel

5. Drive System:

• Motor Power: 5.5 kW
• Drive Type: Gearbox-driven for smooth operation

6. PLC System:

• Controller: Siemens PLC with touchscreen HMI
• Programming: Multi-language interface (English as default)
• Features: Batch settings, profile length adjustments, and error detection

7. Machine Speed:

• Production Rate: 10-15 meters per minute
• Adjustable Speed: Variable frequency drive (VFD) for precise control

8. Power Supply:

• Voltage: 220V/60Hz or 480V/60Hz (customizable for USA standards)
• Phase: Three-phase

9. Safety Features:

• Emergency stop button
• Safety covers over moving parts
• Overload protection for the motor

10. Dimensions:

• Length: 8 meters
• Width: 1.2 meters
• Height: 1.5 meters
• Weight: Approximately 3,500 kg

Optional Features

• Stacking System: Automatic stacker for easy handling of finished products
• Remote PLC System: Enables operation and troubleshooting from remote locations
• Decoiler: 5-ton hydraulic decoiler for efficient feeding of raw material
• Recoiler: Motorized recoiler for easy collection of finished profiles
• Leveling System: Ensures smooth material feeding and profile consistency

Applications

The 4” drip edge profiles produced by this machine are used widely in:

• Residential roofing
• Commercial roofing
• Industrial buildings

These profiles are popular in the USA for their aesthetic appeal and functional benefits, such as extending the life of roofing systems.

Question and Answer Section

Q1: What materials can be used with this machine?
A: The machine is compatible with galvanized steel, aluminum, and coated steel. It supports thicknesses ranging from 0.3mm to 0.8mm (22-29 gauge).

Q2: Is the machine compliant with USA power standards?
A: Yes, the machine can be customized to 220V/60Hz or 480V/60Hz to meet USA power requirements.

Q3: How is the profile length controlled?
A: The profile length is controlled by the Siemens PLC system, allowing precise adjustments through the touchscreen HMI.

Q4: What is the production capacity of the machine?
A: The machine can produce 10-15 meters of 4” drip edge profile per minute, depending on material and settings.

Q5: How long does installation and setup take?
A: Installation and setup typically take 2-3 days, including testing and training provided by the manufacturer.

Q6: What safety features are included?
A: The machine is equipped with emergency stop buttons, safety covers, and motor overload protection to ensure operator safety.

Q7: Can I operate the machine remotely?
A: Yes, with the optional remote PLC system, the machine can be monitored and operated remotely.

Q8: What is the warranty period?
A: The machine typically comes with a 12-month warranty covering manufacturing defects and parts replacement.

Q9: Can I produce profiles other than 4” drip edge?
A: The machine is specifically designed for 4” drip edge profiles, but modifications can be discussed with the manufacturer to accommodate other sizes.

Q10: Is maintenance complex?
A: Maintenance is straightforward, with easy access to critical components. Regular lubrication and cleaning of rollers and blades are recommended.

This machine is a practical solution for roofing material manufacturers aiming to meet the high demand for drip edge profiles in the USA, ensuring quality and efficiency.