5v metal roof roll forming machine USA

The 5V metal roof roll forming machine is a specialized manufacturing system designed to produce high-quality 5V roofing panels. These panels are widely used in residential, commercial, and industrial roofing due to their durability, aesthetics, and weather-resistant properties. The machine is engineered with advanced technology to deliver precise, consistent panel profiles, catering to the stringent requirements of the roofing industry in the USA.

The 5V roof panel’s signature design features five narrow ridges, offering strength, water resistance, and a sleek appearance. This roll forming machine ensures the production of uniform panels that meet or exceed American quality and industry standards.

Specifications

1. Rollers and Materials

• Roller Material: High-grade GCr15 steel with hard chrome plating for durability and precision.
• Number of Rollers: 14–20 stations, depending on panel length and design requirements.
• Frame Material: Heavy-duty 300–450 H steel with welding for structural stability.

2. Motors and Drive Systems

• Main Motor Power: 7.5–11 kW (customizable based on capacity).
• Hydraulic Motor Power: 4–7.5 kW for cutting operations.
• Drive System: Chain or gearbox drive for efficient power transmission.

3. Cutting System

• Type: Hydraulic cutting system with high-precision carbide steel blades.
• Accuracy: ±1.5 mm.
• Cutting Mode: Non-stop cutting for enhanced productivity.

4. Profile Dimensions

• Material Thickness: 0.3–0.8 mm (customizable for different gauges).
• Panel Width: Adjustable; standard is 24–36 inches (coverage area).
• Material Types: Galvanized steel, aluminum, and coated steel.

5. Control System

• PLC System: Mitsubishi or Siemens PLC with touchscreen interface for ease of operation.
• Operation Mode: Fully automated with manual override options.
• Language Options: English with multi-language support.

6. Machine Speed

• Production Speed: 15–25 meters per minute, depending on material and panel dimensions.

7. Safety Features

• Emergency stop buttons, safety guards, and overload protection systems ensure operator safety and machine longevity.

8. Optional Features

• Stacking System: Automated stackers for easy handling of finished panels.
• Uncoiler: Hydraulic uncoiler with a capacity of up to 5 tons.
• Coil Car: For quick and safe coil loading.
• Embossing Rollers: Optional for textured panel designs.

Applications

• Residential roofing.
• Commercial buildings.
• Agricultural sheds.
• Industrial warehouses.

Question and Answer Section

Q1: What is the primary use of the 5V metal roof roll forming machine?
The machine is designed to produce 5V metal roofing panels, commonly used in residential, commercial, and agricultural roofing applications due to their strength, water resistance, and aesthetic appeal.

Q2: Can this machine handle different material types?
Yes, the machine can process galvanized steel, aluminum, and coated steel, offering flexibility for various applications and customer preferences.

Q3: How does the machine ensure precision in panel production?
The machine uses high-grade chrome-plated rollers, a hydraulic cutting system with carbide steel blades, and an advanced PLC control system for precise, consistent panel production.

Q4: What is the typical production speed of this machine?
The production speed ranges from 15 to 25 meters per minute, depending on material type and panel dimensions.

Q5: Is the machine compliant with safety standards in the USA?
Yes, the machine is equipped with safety features such as emergency stop buttons, safety guards, and overload protection, ensuring compliance with American safety standards.

Q6: Can I customize the panel width and gauge?
Absolutely, the machine allows customization of panel width (standard is 24–36 inches) and material thickness (0.3–0.8 mm).

Q7: What optional features can I add?
Optional features include automated stackers, hydraulic uncoilers, coil cars, and embossing rollers for enhanced functionality and efficiency.

Q8: How is the machine delivered and installed?
The machine is delivered fully assembled or in modular parts, depending on customer preferences. Installation services and training are provided to ensure seamless integration into your operations.

Q9: What is the expected maintenance schedule for the machine?
Regular maintenance includes lubrication of moving parts, inspection of rollers and cutting blades, and system checks for the PLC and hydraulic components. Detailed maintenance guidelines are provided with the machine.

Q10: What industries in the USA typically use 5V metal roof panels?
The 5V panels are popular in construction, agriculture, and industrial sectors, particularly for roofing applications that require durability, weather resistance, and cost efficiency.