6.0″ Deep Cellular Roof Deck roll forming machine USA

The 6.0″ Deep Cellular Roof Deck Roll Forming Machine is an advanced industrial-grade roll forming system designed for manufacturing cellular metal roof decking used in commercial and industrial construction projects across the USA. With a focus on high-strength, lightweight, and structurally sound roofing solutions, this machine produces deep cellular roof decking with precision, efficiency, and speed.

This machine is built for the North American market, specifically adhering to USA power requirements (480V - 3PH - 60Hz) and heavy-duty steel processing capabilities. With 28 forming stations, a hydraulic shear cutting system, and chain drive or gearbox transmission, it ensures high-speed and accurate deck formation.

Machine Description

The 6.0″ Deep Cellular Roof Deck Roll Forming Machine is engineered to produce structural steel decking with deep cellular profiles, which enhance load-bearing capacity, acoustic performance, and fire resistance. The machine is capable of processing 18-gauge to 24-gauge steel, making it ideal for a wide range of commercial and industrial building applications.

This roll forming machine features a rugged 85ft-long footprint, ensuring stable operation and consistent profile precision. Equipped with a 32HP main motor and chain drive or gearbox system, it delivers smooth and synchronized forming operations.

For operator safety, the machine includes emergency stop (E-Stop) systems, and optional safety covers can be added to enhance workplace security.

Technical Specifications

Key Features and Benefits

1. High-Quality Roll Forming Process

• The 28-station roll forming system ensures precise forming of deep cellular profiles.
• Produces uniform deck profiles that meet USA structural and engineering standards.
• Hydraulic shear cutting ensures clean, burr-free cuts on finished parts.

2. Heavy-Duty Performance

• The 20-ton machine is built for continuous high-volume production.
• Features a chain drive or gearbox system, providing powerful and synchronized material processing.
• Can handle steel thicknesses from 18-gauge to 24-gauge, making it versatile for different decking applications.

3. USA Power and Compliance

• Operates at 480V - 3-phase - 60Hz, ensuring compatibility with USA electrical systems.
• Designed for industrial facilities, ensuring high performance and safety compliance.

4. Safety and Operator Convenience

• Integrated E-Stops for immediate shutdown in case of an emergency.
• Optional safety covers for additional operator protection.

Applications of 6.0″ Deep Cellular Roof Deck

• Commercial and Industrial Roofing – Used for multi-story buildings, factories, and warehouses.
• Structural Reinforcement – Provides improved load-bearing capabilities in construction.
• Soundproofing & Fire Resistance – Cellular decks offer enhanced acoustic and fire-resistant properties.
• Mezzanine and Flooring Systems – Used in elevated platforms and mezzanine applications.

Q&A Section

1. What makes the 6.0″ Deep Cellular Roof Deck Roll Forming Machine ideal for the USA market?

This machine is designed to meet USA industry standards with 480V - 3-phase - 60Hz power compatibility. It can process 18g - 24g steel, commonly used in commercial and industrial roofing applications in the USA.

2. What type of power and electrical setup is required to operate this machine?

The machine operates on 480V, 3-phase, 60Hz power, making it suitable for large industrial facilities in the USA.

3. How does the hydraulic shear cutting system benefit production?

The hydraulic shear system provides precise, clean cuts without burrs, ensuring a smooth finish on the produced roof decking profiles.

4. Is this machine suitable for high-volume production?

Yes, with 28 forming stations, a 32HP motor, and a chain drive/gearbox system, this roll forming machine is built for continuous, high-speed production.

5. What safety features does the machine have?

The machine includes E-Stops for quick emergency shutdown, and optional safety covers can be added for enhanced operator protection.

6. Can I customize the machine to add more features?

Yes, additional features such as remote control systems, automated stackers, and coil handling systems can be integrated based on production requirements.

7. What are the typical maintenance requirements for this machine?

Regular maintenance includes:

• Lubrication of rollers and moving parts to prevent wear and tear.
• Inspection of the hydraulic cutting system for smooth operation.
• Checking gearboxes and drive chains for proper alignment and tension.
• Ensuring E-Stops and safety covers are functioning correctly.

8. Can this machine produce different types of roof decking profiles?

Yes, it can be customized to manufacture various roof deck profiles, including cellular, standard, and deep corrugated profiles.

9. What is the lead time for delivery in the USA?

Lead times vary based on stock availability and customizations. Standard delivery ranges from 8 to 12 weeks.

10. How do I order this machine for my facility in the USA?

You can place an order by contacting our sales team. We will guide you through the specifications, customization options, pricing, and shipping details.

Conclusion

The 6.0″ Deep Cellular Roof Deck Roll Forming Machine is a powerful, high-performance system designed for USA-based roofing manufacturers. With 28 forming stations, a hydraulic shear cutting system, and a 32HP motor, this machine is built for high-speed, heavy-duty production.

If you’re looking for a reliable roll forming solution for deep cellular roof decking, this machine is the ideal choice. Contact us today to learn more about pricing, delivery, and customization options.