7/8” Form deck roll forming machine USA

The 7/8” Form Deck Roll Forming Machine is an industrial-grade equipment designed for high-volume production of form deck panels used in the construction industry. These panels provide reinforcement and support for concrete flooring in commercial and industrial buildings. With a robust structure and automated forming capabilities, this machine ensures efficiency, accuracy, and consistency in form deck production.

Machine Description

The 7/8” Form Deck Roll Forming Machine is designed to fabricate high-strength metal form decks with precision. Built for the USA market, this machine is equipped with a high-power motor, hydraulic shear cutting system, and a chain drive/gearbox mechanism. It is engineered to process material thicknesses from 18 gauge to 24 gauge, making it versatile for various construction applications. With 28 forming stations, it provides exceptional accuracy and structural integrity in the final product.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power: 480V - 3PH - 60Hz
• Motor Power: 32 HP
• Gearbox: Chain Drive / Gearbox
• Number of Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included

Key Features

• Precision Engineering: Designed for accurate and repeatable production of 7/8” form deck panels.
• Heavy-Duty Construction: Built with high-strength steel components to withstand heavy loads and long-term production use.
• Automated Hydraulic Shear Cutting: Ensures clean and precise cuts for uniform panel lengths.
• High-Powered Motor (32HP): Provides the necessary torque to process heavy gauge materials efficiently.
• Chain Drive / Gearbox System: Ensures smooth and controlled material feeding throughout the forming process.
• Customizable Safety Options: Includes E-Stops and optional safety covers for enhanced workplace protection.
• Optimized for U.S. Power Supply: Operates on 480V – 3 Phase – 60Hz, making it compatible with standard industrial power sources in the USA.

Applications of 7/8” Form Deck

• Concrete Reinforcement: Provides a solid base for poured concrete flooring.
• Commercial Buildings: Commonly used in office spaces, warehouses, and shopping centers.
• Industrial Facilities: Structural support for factories, manufacturing plants, and processing units.
• Infrastructure Projects: Suitable for highways, bridges, and large-scale public works.

Setup and Installation

1. Machine Placement: Ensure adequate space for the machine’s 85ft footprint and material feeding area.
2. Electrical Connection: Connect to a 480V, 3-phase, 60Hz power source as per U.S. industrial standards.
3. Material Loading: Position coils of 18g-24g steel onto the decoiler for continuous feeding.
4. Calibration and Testing: Adjust roller stations and cutting parameters for optimal performance.
5. Safety Inspection: Ensure E-stops and optional safety covers are in place before production.

Maintenance Requirements

• Daily Inspections: Check roller stations, gearbox lubrication, and hydraulic shear operation.
• Lubrication Schedule: Apply lubrication to gearbox, chain drive, and moving parts.
• Electrical System Checks: Inspect motor connections and power supply integrity.
• Blade Maintenance: Sharpen or replace hydraulic shear blades periodically.
• Safety System Verification: Test E-Stops and optional safety covers for proper functionality.

Frequently Asked Questions (FAQs)

Q1: What is the production speed of the 7/8” Form Deck Roll Forming Machine?
A: The production speed depends on the material type and thickness, but typically ranges from 30-50 feet per minute.

Q2: Can this machine be customized for different deck profiles?
A: Yes, the machine can be customized with additional tooling to produce different deck profiles.

Q3: Is the machine compatible with galvanized steel?
A: Yes, it can process galvanized steel sheets within the specified thickness range (18g-24g).

Q4: How many operators are required for this machine?
A: Typically, one to two operators are needed to monitor production and material handling.

Q5: Does the machine come with a warranty?
A: Yes, most manufacturers offer a 1-2 year warranty on mechanical and electrical components.

Q6: What are the available safety features?
A: The machine includes E-Stops and has optional safety covers for additional protection.

Q7: What is the lead time for delivery in the USA?
A: The standard lead time is 8-12 weeks, depending on customization and availability.

Q8: Can I integrate an automatic stacking system with this machine?
A: Yes, an automatic stacker can be integrated for improved efficiency in deck panel handling.

Conclusion

The 7/8” Form Deck Roll Forming Machine is an essential solution for high-precision form deck production in the USA. Engineered for reliability, efficiency, and safety, this machine meets the demands of the construction, commercial, and industrial sectors. With customizable options, advanced cutting technology, and high-powered performance, it is a valuable investment for manufacturers looking to scale their deck panel production.