7/8” Roof deck roll forming machine USA

The 7/8” Roof Deck Roll Forming Machine is a high-performance industrial machine designed for producing 7/8-inch roof deck panels, commonly used in commercial and industrial roofing applications. With a robust construction, precise forming capabilities, and seamless operation, this machine meets the demands of large-scale steel deck production in the USA. Its efficiency, durability, and automation-friendly design make it a preferred choice for manufacturers looking to streamline their roofing deck production processes.

Machine Description

The 7/8” Roof Deck Roll Forming Machine is engineered for high-speed production of structural steel roof deck panels. These panels provide excellent support for concrete slabs and serve as a crucial component in modern commercial and industrial buildings. The machine is built to handle steel coils with thicknesses ranging from 18-gauge to 24-gauge, ensuring versatility across various construction projects.

This roll forming machine features 28 forming stations, which gradually shape the flat metal sheet into the final profile with high precision and minimal material wastage. Equipped with a hydraulic shear cutting system, it ensures clean and accurate cuts, reducing deformation and maintaining panel integrity. The machine's chain drive or gearbox system provides efficient power transmission, allowing smooth and uninterrupted production.

Key Features:

• Heavy-Duty Construction – Built for durability and continuous operation in industrial settings.
• High-Precision Forming – Ensures accurate panel dimensions and consistent quality.
• Hydraulic Shear Cutting – Provides clean and precise cutting for perfect panel ends.
• Customizable Safety Covers – Available as an optional feature for enhanced operator safety.
• Emergency Stop (E-Stop) System – Meets safety regulations for quick shutdown in emergencies.
• Optimized for the USA Market – Designed to operate on 480V, 3-phase, 60Hz power supply.

Machine Specifications

Applications

The 7/8” Roof Deck Roll Forming Machine is widely used in various construction sectors across the USA, including:

• Commercial Buildings – Structural roof decks for office buildings, shopping centers, and warehouses.
• Industrial Facilities – Manufacturing plants and distribution centers.
• High-Rise Buildings – Reinforced steel decking for skyscrapers and large structures.
• Bridges and Infrastructure – Roof deck solutions for public transportation projects.

Question & Answer Section

1. What materials can the 7/8” Roof Deck Roll Forming Machine process?

The machine is designed to handle steel sheets ranging from 18-gauge to 24-gauge, making it ideal for producing durable structural roof decks.

2. What is the power requirement for this machine in the USA?

The machine is optimized for the USA market with a 480V, 3-phase, 60Hz power supply.

3. What cutting method does the machine use?

The machine features a hydraulic shear cutting system, ensuring precise and clean cuts without deformation.

4. How many forming stations does the machine have?

It has 28 forming stations, which gradually shape the steel sheet into the required profile with high accuracy.

5. What is the weight and footprint of the machine?

The machine weighs 20 tons and has a total length of 85 feet, requiring adequate space for installation and operation.

6. Does the machine have safety features?

Yes, the machine includes E-Stops for emergency shutdown, and safety covers are available as an optional feature.

7. Can this machine be used for mass production?

Absolutely. The machine is built for high-speed production and is suitable for large-scale manufacturing operations.

8. Is the machine compatible with automation systems?

Yes, the 7/8” Roof Deck Roll Forming Machine can be integrated with automated coil handling, feeding, and stacking systems to improve efficiency and reduce labor costs.

9. What are the maintenance requirements for this machine?

Regular maintenance includes:

• Lubricating moving parts to prevent wear.
• Checking hydraulic fluid levels for optimal cutting performance.
• Inspecting gearboxes and chains for smooth operation.
• Ensuring E-Stops and safety covers are functional for operator safety.

Conclusion

The 7/8” Roof Deck Roll Forming Machine is a powerful and efficient solution for manufacturing structural roof decking in the USA. With high-speed production capabilities, precise forming technology, and robust construction, this machine is essential for companies engaged in large-scale construction projects. Whether for commercial, industrial, or high-rise building applications, this roll forming machine ensures quality, durability, and compliance with industry standards.