The AG Panel Metal Roofing Roll Forming Machine is a high-performance industrial solution for manufacturing AG panels, which are widely used in residential, commercial, and agricultural roofing applications. Designed to meet the specific needs of businesses and industries in Florida, USA, this machine offers durability, efficiency, and precision in panel production. Florida’s humid and hurricane-prone environment makes metal roofing a popular choice, emphasizing the demand for high-quality AG panel roll forming machines.

Machine Specifications

• Dimensions: 40 feet long, 5 feet wide
• Material Thickness (Gauge): 24g to 29g
• Pre-Shear System: Integrated pre-shear for precise cutting of panels to size.
• Computer Batching: Advanced PLC system for batching and precision control.
• Roller Stands: 18 heavy-duty roller stands for consistent shaping.
• Roller Material: Hardened steel rollers to ensure durability and precise profile shaping.
• Motor: Heavy-duty motor for stable and high-speed operation.
• Drive System: Chain drive system ensuring reliable and robust performance.
• Safety Features: Emergency stops (E-stops) and full safety covers for operator protection.
• Readout: Digital readout in inches for precise length measurement.
• Compatibility: Designed for use with a 10,000lb uncoiler equipped with a coil car for efficient coil handling.

Profile Description

The AG panel profile is a versatile and durable metal roofing solution, widely used for its strength and weather resistance. Below are the specifications of the AG panel profiles made by this machine:

• Panel Length: Customizable to project requirements.
• Panel Width: Varies depending on design but adheres to AG panel standards.
• Material Thickness: 24g to 29g.
• Material Type: Galvanized steel, galvalume, or pre-painted steel.
• Profile Design: Features ribs for added strength and water-shedding capabilities.

Features and Benefits

1. Durability: Built with heavy-duty materials, the machine is designed to withstand continuous operation in demanding environments.
2. Efficiency: The integrated pre-shear and batching system ensures minimal material waste and high productivity.
3. Precision: The 18 roller stands and computerized controls deliver uniform profiles with tight tolerances.
4. Safety: Equipped with E-stops and safety covers, ensuring compliance with OSHA standards.
5. Adaptability: Suitable for Florida’s roofing needs, including hurricane-prone regions where metal roofing is a necessity.

Machine Setup and Installation

• Preparation: Ensure a level floor and sufficient space (minimum 50 feet) for setup.
• Electrical Requirements: Three-phase power supply to support the heavy-duty motor.
• Uncoiler Integration: Connect to a 10,000lb uncoiler with a coil car for seamless operation.
• Calibration: Initial calibration of rollers and pre-shear system for accurate profiling.
• Testing: Perform trial runs to verify machine accuracy and efficiency.

Maintenance Requirements

• Regular lubrication of chain drive and roller stands.
• Periodic inspection of safety covers, E-stops, and electrical systems.
• Cleaning the rollers and machine surfaces to prevent buildup and corrosion.
• Replacing worn parts, such as rollers and motor components, as needed.

Questions and Answers Section

Q1: What is the production speed of this AG panel roll forming machine?
A1: The production speed varies depending on the material and profile, typically around 30-50 feet per minute.

Q2: Can this machine handle other profiles besides AG panels?
A2: This machine is designed specifically for AG panel profiles. Customization options may allow additional profiles; consult the manufacturer for details.

Q3: Is the machine suitable for Florida's high-humidity environment?
A3: Yes, the machine's components are made from corrosion-resistant materials, ensuring durability in humid conditions.

Q4: What are the power requirements for this machine?
A4: The machine requires a three-phase electrical supply, which is standard for industrial operations.

Q5: How much space is needed to operate this machine?
A5: A minimum space of 50 feet in length and 10 feet in width is recommended for operation and maintenance access.

Q6: Is training provided with the machine purchase?
A6: Many suppliers offer operator training and support during installation. Check with your supplier for specific training programs.

Conclusion

The AG Panel Metal Roofing Roll Forming Machine is an essential tool for businesses in Florida seeking to manufacture high-quality AG panels. With its advanced features, precision engineering, and robust construction, this machine meets the roofing industry’s demands in Florida’s challenging climate. Whether for new construction or roof replacements, this machine delivers efficiency, reliability, and superior results.