Ag panel metal roofing roll forming machine USA

The Ag Panel Metal Roofing Roll Forming Machine is a specialized equipment designed for the efficient and precise production of agricultural (Ag) metal roofing panels. These panels are widely used in agricultural, industrial, and residential construction due to their durability, weather resistance, and versatility. The machine operates by forming flat metal coils into the desired panel shape, ensuring high-quality outputs with minimal material waste.

This roll forming machine is equipped with advanced technologies, including automated controls, hydraulic systems, and robust structural components, making it ideal for high-volume production. It supports various panel profiles, materials, and gauges, catering to the diverse needs of roofing contractors and manufacturers across the United States.

Specifications

• Roller Materials: High-grade chrome-plated steel rollers for corrosion resistance and precision forming.
• Punching and Notching: Integrated hydraulic or servo-driven punching and notching system for custom panel designs.
• Frame Size: Heavy-duty steel frame with powder-coated finish for durability and stability.
• Motors: Energy-efficient motors ranging from 7.5 kW to 15 kW, depending on machine capacity.
• PLC System: Advanced PLC (Programmable Logic Controller) for precise automation and ease of operation, compatible with touchscreen interfaces.
• Machine Speed: 15-30 meters per minute, adjustable based on production requirements.
• Safety Guards and Enclosures: Full compliance with OSHA safety standards, featuring protective guards and emergency stop buttons.
• Hydraulic Cutting System: Hydraulic-driven guillotine cutter for clean and precise cuts, compatible with different panel lengths.
• Material Compatibility:
  • Material Types: Galvanized steel, aluminum, and pre-painted steel.
  • Material Thickness: 0.3mm to 0.8mm (gauge range).
  • Panel Width: 36 inches (standard).

Key Features

1. Adjustable Panel Profiles: Easily customizable for various agricultural panel profiles with ribbed or corrugated designs.
2. High Efficiency: Optimized for continuous production, reducing downtime and maximizing throughput.
3. User-Friendly Interface: Intuitive controls for simple operation and quick setup adjustments.
4. Durable Components: Engineered for long-term use in demanding production environments.
5. Versatile Outputs: Produces panels suitable for roofing, siding, and cladding applications.

Extras and Optional Features

• Stackers: Automatic stacking system for organizing finished panels.
• Remote PLC Systems: For offsite monitoring and control of the machine.
• Coil Handling Systems: Uncoilers and recoilers for seamless material feeding.
• Leveling Systems: Ensures perfect flatness and alignment of metal coils before forming.
• Custom Panel Lengths: Programmable length settings for varied project requirements.

Question and Answer Section

Q1: What materials can be used with the Ag Panel Metal Roofing Roll Forming Machine?
A: The machine is compatible with galvanized steel, aluminum, and pre-painted steel, with material thickness ranging from 0.3mm to 0.8mm.

Q2: How fast can the machine produce panels?
A: The production speed ranges from 15 to 30 meters per minute, depending on the material and panel design.

Q3: Is the machine easy to operate?
A: Yes, the machine features an intuitive PLC system with a touchscreen interface, making it user-friendly for operators with minimal training.

Q4: Does the machine meet safety standards?
A: Absolutely. It is equipped with safety guards, emergency stop buttons, and complies with OSHA safety regulations.

Q5: Can the machine be customized for specific panel profiles?
A: Yes, it can be adjusted to produce various panel profiles based on customer specifications.

Q6: What are the maintenance requirements?
A: Regular lubrication of moving parts, inspection of rollers and cutting blades, and software updates for the PLC system ensure optimal performance.

Q7: Are optional extras like stackers necessary?
A: While not mandatory, stackers and other extras improve efficiency by automating additional processes such as panel organization and material handling.

Q8: Is it suitable for high-volume production?
A: Yes, its robust design and high-speed capabilities make it ideal for large-scale manufacturing.