The Aluminum Flat Pan Roof Panel Roll Forming Machine is a state-of-the-art solution designed for manufacturing flat pan roof panels widely used in residential, commercial, and industrial roofing projects. This machine is engineered to meet the specific requirements of the USA market, ensuring compliance with local standards, high performance, and efficiency.

Machine Description

This roll forming machine specializes in producing aluminum flat pan roof panels, a preferred choice for modern roofing due to their durability, lightweight nature, and corrosion resistance. Its robust design, coupled with advanced features, makes it suitable for large-scale production and versatile applications in the USA.

Key features include a compact footprint, high-speed operation, and precision engineering for accurate profiles. The machine is designed with USA-specific power requirements and incorporates computer controls for seamless operation.

Specifications

1. Footprint:
   • Dimensions: 30 ft x 5 ft x 4 ft
   • Compact design ideal for medium to large-scale production facilities.
2. Drive System:
   • Gearbox Drive: Provides enhanced torque and reliability for heavy-duty operations.
   • Chain Drive: Offers a cost-effective alternative for consistent performance.
3. Shearing Mechanism:
   • Flying Hydraulic Shear: Ensures clean and precise cuts without interrupting the production process.
4. Power Requirements:
   • 240V, 3-phase, 60 Hz
   • Designed to comply with the USA's industrial power standards.
5. Controls:
   • Computerized controls with a readout in inches for easy operation and precise customization.
6. Uncoiler:
   • Manual uncoiler for efficient material feeding.
7. Speed:
   • Production speed of 85 feet per minute plus, allowing high-output manufacturing.

Profiles Produced by the Machine

The Aluminum Flat Pan Roof Panel Roll Forming Machine is designed to produce high-quality flat pan roof panels with the following specifications:

1. Material:
   • Aluminum (various grades depending on the project needs).
2. Profile Dimensions:
   • Panel width: Customizable based on client requirements.
   • Panel thickness: Typically ranges from 0.019 inches to 0.040 inches.
3. Applications:
   • Residential and commercial roofing.
   • Architectural projects requiring a sleek, flat finish.
   • Industrial buildings and warehouses.

Benefits for the USA Market

• Durable Panels: The machine produces panels resistant to corrosion and weathering, ideal for diverse climatic conditions in the USA.
• High Efficiency: With a speed of 85+ feet per minute, it ensures rapid production, meeting high demand in construction and renovation projects.
• Customizable Options: Allows adjustments for various panel dimensions and thicknesses to cater to market trends and project-specific needs.
• Ease of Use: Computerized controls simplify operation, reducing labor requirements and operator fatigue.

Setup and Installation

1. Location Preparation:
   Ensure a flat, stable surface of at least 30 ft x 5 ft is available for machine installation.
2. Power Supply:
   Connect the machine to a 240V, 3-phase, 60 Hz power source.
3. Assembly:
   Follow the manufacturer's manual for assembling components, including the uncoiler and hydraulic shear.
4. Calibration:
   Use the computer controls to calibrate the machine for the desired panel dimensions.
5. Trial Run:
   Conduct a trial production run to ensure accurate profile dimensions and consistent performance.

Maintenance Requirements

• Regularly lubricate the gearbox and chain drive for smooth operation.
• Inspect and maintain the hydraulic shear to prevent wear and tear.
• Clean the machine daily to remove aluminum shavings and debris.
• Schedule periodic professional servicing to ensure long-term reliability.

Question and Answer Section

Q1: What materials can this machine process?
A1: This machine is specifically designed for aluminum but can also process lightweight metals if adjusted appropriately.

Q2: Can the machine produce custom panel sizes?
A2: Yes, the computerized controls allow for customization of panel dimensions to meet specific project requirements.

Q3: What is the typical production capacity?
A3: The machine operates at a speed of 85 feet per minute plus, making it suitable for large-scale production.

Q4: Does the machine comply with USA power standards?
A4: Yes, it is designed for 240V, 3-phase, 60 Hz power, meeting USA industrial requirements.

Q5: Is professional installation required?
A5: While the machine comes with an installation guide, professional installation is recommended for optimal setup and performance.

Conclusion

The Aluminum Flat Pan Roof Panel Roll Forming Machine is a versatile, efficient, and reliable solution tailored for the USA market. With its advanced features and high production speed, it is an ideal choice for manufacturers looking to meet the growing demand for flat pan roof panels. Whether for residential or industrial applications, this machine ensures quality and consistency, making it a valuable addition to any manufacturing facility.