The Aluminum Hat Channel Roll Forming Machine is designed to produce precise and durable hat channel profiles for a wide range of applications, including lightweight concealed grid gypsum ceilings and other light steel framing projects. This machine caters to the U.S. market with a focus on efficiency, reliability, and compliance with local industry standards. It combines advanced automation, robust construction, and precise control systems to deliver consistent high-quality output.

The machine is ideal for manufacturing metal framings such as furring channels, carrying channels, studs, tracks, wall angles, and main frame channels. These components are critical for lightweight structures and gypsum ceilings in residential, commercial, and industrial buildings.

Specifications

• Total Power: 18 kW
• Speed: 16–18 m/min
• Dimensions (L×W×H): (8–17) × (1.2–1.6) × 1.6 m
• Roller Stations: 14–20
• Material Thickness: 1.0–3.0 mm (G300–G550 grade steel)
• Control Panel: Programmable with automatic and manual modes.
• Drive System: Chain drive with a 1" sprocket chain gear.
• Forming System:
  • Roller Material: High-grade No.45 forged steel.
  • Roller Stations for Forming: 12–14 rows.
  • Feeding Material Thickness: 0.3–0.8 mm.

Profiles Related to the Machine

Hat Channel Profile

The Aluminum Hat Channel Roll Forming Machine produces hat channels used in concealed grid gypsum ceilings and light steel framing systems. These profiles provide lightweight structural support and are essential in the following applications:

• Furring channels
• Carrying channels
• Main frame channels
• Wall angles
• Tracks and studs

Profile Specifications

• Material: Aluminum or steel (G300–G550 grade)
• Thickness: 1.0–3.0 mm
• Width and Height: Customizable based on project requirements
• Surface Finish: Can be plain, galvanized, or coated based on customer needs.

Features and Advantages

1. High Efficiency: The machine operates at a speed of 16–18 m/min, ensuring high productivity.
2. Precision Engineering: Designed to meet strict U.S. standards for metal framing profiles.
3. Programmable Control: The advanced PLC system allows users to customize profile length, quantity, and operational modes (automatic/manual).
4. Durable Construction: Made with high-grade materials for long-term reliability and performance.
5. Versatile Applications: Supports various profile designs for gypsum ceilings and lightweight framing systems.

Setup and Installation

1. Space Requirements: The compact design fits into most production facilities.
2. Electrical Setup: Requires 3-phase power with a total power of 18 kW.
3. Installation: Delivered pre-assembled for easy installation. On-site training and setup support are provided.

Maintenance Requirements

• Regular lubrication of chain drives and roller systems.
• Periodic inspection of sprockets and gear drives.
• Cleaning and alignment checks for rollers to ensure profile accuracy.

Question and Answer Section

Q1: What is the maximum thickness of material this machine can handle?

The machine can handle material thicknesses ranging from 1.0 mm to 3.0 mm (G300–G550 grade steel).

Q2: Can the machine produce custom profile dimensions?

Yes, the PLC system enables customization of profile dimensions, length, and quantities as per project requirements.

Q3: What types of materials are compatible with this machine?

The machine is compatible with aluminum and steel, including galvanized steel and pre-coated materials.

Q4: Is technical support available in the U.S.?

Yes, technical support, including installation and training, is available for customers in the U.S.

Q5: How does the chain drive system enhance performance?

The 1" sprocket chain gear drive provides efficient and reliable power transmission, ensuring consistent operation and durability.

Q6: What is the lifespan of the rollers?

The rollers are made from high-grade No.45 forged steel, providing exceptional durability and a long operational life when properly maintained.

This Aluminum Hat Channel Roll Forming Machine is a versatile, high-performance solution for businesses in the U.S., ensuring reliable production of metal framing profiles for lightweight structures.