Aluminum roof pan roll forming machine USA

The Aluminum Roof Pan Roll Forming Machine is designed to produce high-quality aluminum roof panels, providing durability and aesthetic appeal for residential, commercial, and industrial projects in the United States. This robust machine combines efficiency with precision, meeting the unique demands of the U.S. market, such as compatibility with 240v 3-phase, 60Hz power supplies. With a compact footprint and a user-friendly design, the machine is ideal for manufacturers looking to produce custom roof panels at high speed.

Key Features

1. Compact Footprint:
   • Dimensions: 30 ft x 5 ft x 4 ft
   • Saves valuable factory space while maintaining high output.
2. Drive System Options:
   • Gearbox Drive: Offers high torque and smooth operation.
   • Chain Drive: Economical and easy to maintain.
3. Cutting Mechanism:
   • Flying Hydraulic Shear: Enables precise cuts at full production speed without stopping the material flow.
4. Power Requirements:
   • 240v, 3-phase, 60Hz: Suitable for U.S. industrial and manufacturing standards.
5. Speed:
   • Operates at over 85 feet per minute, ensuring high production efficiency.
6. Control System:
   • Computerized Controls: Provide easy setup and accurate panel measurements, with readouts displayed in inches to align with U.S. standards.
7. Uncoiling System:
   • Manual Uncoiler: Supports cost-effective operation and easy handling of aluminum coils.

Specifications

Profile Details

This machine produces aluminum roof pans that are lightweight, corrosion-resistant, and suitable for a variety of applications, including:

1. Profile Materials:
   • Aluminum with various gauges ranging from 0.5mm to 1.2mm for strength and flexibility.
2. Panel Sizes:
   • Customizable widths up to 16 inches to meet specific project requirements.
3. Industries Served:
   • Residential housing, commercial construction, and industrial facilities.
4. Market Size:
   • Popular across the U.S., particularly in states with high demand for energy-efficient and long-lasting roofing solutions.

Setup and Installation

1. Site Preparation:
   Ensure a leveled factory floor and proper power supply connections (240v, 3-phase, 60Hz).
2. Assembly:
   Follow the manufacturer’s guidelines for installing the uncoiler, roll forming unit, and control system.
3. Calibration:
   Use the computerized control system to set panel dimensions and check alignment before production.

Maintenance

1. Regular lubrication of gearbox or chain drive components.
2. Hydraulic shear inspection for sharpness and efficiency.
3. Routine checks on computerized controls for firmware updates.
4. Periodic cleaning of the manual uncoiler and rollers.

Questions and Answers

Q1: Can the machine handle other materials besides aluminum?
A1: While primarily designed for aluminum, the machine can process other metals like galvanized steel or copper if within the material gauge specifications.

Q2: What is the typical lifespan of the cutting blades?
A2: With regular maintenance, the hydraulic shear blades can last for several years, depending on the frequency of use and material type.

Q3: How easy is it to switch between different panel sizes?
A3: The computerized control system simplifies adjustments, allowing quick and accurate resizing without significant downtime.

Q4: Is the machine portable?
A4: While not designed for portability, the compact footprint makes it relatively easier to transport and install compared to larger systems.

Q5: Does the machine include a warranty?
A5: Most manufacturers provide a 1-2 year warranty covering parts and technical support. Check with the supplier for specific terms.

This machine is a perfect solution for manufacturers in the U.S. looking to enhance their production capabilities with a reliable and efficient roll forming system tailored to market needs.