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Angle roll forming machines are specialized industrial equipment designed to produce high-quality angle profiles from metal sheets or coils. These profiles, often used in construction, infrastructure, shelving, and other industries, are essential components in many structural and decorative applications. Angle roll forming machines provide precision, speed, and cost-efficiency, making them a crucial investment for manufacturers in the USA.
An angle roll forming machine is engineered to process metal coils into angle profiles of various sizes and thicknesses. These machines typically feature advanced automation systems, ensuring consistency and precision. They are widely used for producing L-shaped angles that serve as framing elements, supports, and brackets in diverse industries.
Key Features:
Production Process:
| Specification | Details |
|---|---|
| Material Type | Galvanized steel, aluminum, stainless steel, mild steel, or pre-painted steel |
| Material Thickness | 0.4 mm - 4 mm |
| Profile Sizes | Customizable angles (e.g., 25x25 mm to 100x100 mm) |
| Machine Speed | 10–30 m/min (adjustable based on material and profile) |
| Roller Material | High-grade steel with chrome plating |
| Frame Construction | Heavy-duty steel frame for stability and durability |
| Motor Power | 5 kW to 15 kW (depending on machine size and capacity) |
| Cutting System | Hydraulic or servo cutting with high precision |
| Control System | PLC with touchscreen interface, offering user-friendly operation |
| Power Supply | 220V/380V, 50Hz/60Hz (customizable for USA standards) |
| Machine Dimensions | Varies based on profile size and production capacity |
| Safety Features | Safety guards, emergency stops, and overload protection |
Q1: What materials can the angle roll forming machine handle?
A: The machine can process a variety of metals, including galvanized steel, stainless steel, aluminum, and mild steel.
Q2: Can the machine produce customized angles?
A: Yes, the machine can be tailored to produce specific angle sizes and thicknesses according to your requirements.
Q3: What is the average production speed of the machine?
A: The production speed typically ranges from 10 to 30 meters per minute, depending on the material and profile specifications.
Q4: Does the machine comply with safety standards in the USA?
A: Absolutely. The machine is equipped with safety guards, emergency stops, and overload protection to comply with OSHA and other safety standards.
Q5: Is the machine energy-efficient?
A: Yes, it is designed with energy-efficient motors and systems, reducing operational costs while maintaining high performance.
Q6: What is the maintenance requirement for this machine?
A: Regular maintenance involves cleaning the rollers, lubricating moving parts, inspecting the cutting system, and ensuring the PLC is functioning properly.
Q7: Can the machine be integrated with existing production lines?
A: Yes, it can be seamlessly integrated into existing manufacturing setups.
Q8: What power supply options are available for the machine?
A: The machine can be configured for 220V or 380V, 50Hz or 60Hz, depending on your facility's requirements.
Q9: How long does it take to install and set up the machine?
A: Installation and setup typically take 2-3 days, depending on the complexity of the production line.
Q10: Is training provided for operating the machine?
A: Yes, manufacturers usually offer training and detailed manuals for your staff to ensure smooth operations.
The angle roll forming machine is an indispensable tool for manufacturers in the USA looking to produce high-quality angle profiles efficiently and accurately. With its robust design, versatile applications, and user-friendly automation, it is a valuable addition to any production line. For further details or to request a quote, contact your local roll forming machine supplier.
